Engine - Installation

INSTALL










1. Align the front right engine cradle post (2) with the Lift Point Hole in the Engine Block.
2. Align the front left engine cradle post and 8130 support bracket (1) with the lift point hole in the engine block.










3. Install 10107-1 Support Bracket (2) in the engine block, and align the left rear engine cradle post with the hole in the support bracket.
4. Install 10107-2 Support Bracket (1) in the engine block, and align the right rear engine cradle post with the hole in the support bracket.










5. Install safety straps (1) so that they securely hold the powertrain assembly in the engine cradle. Tighten the fasteners at the base of each engine cradle post, and verify that the engine cradle posts are fully engaged in the lifting points.
6. Raise the vehicle body on a hoist.
7. Position the engine cradle and powertrain beneath the vehicle.
8. Slowly lower the vehicle body in short length spans. Inspect at each interval for potential engine or transaxle contact to body or suspension components. Move the cradle/dolly fixture as necessary.
9. Install ground strap to the hood and position the hood back.





10. Install 3 right engine mount bolts (1). Tighten bolts to 50 Nm (37 ft. lbs.).





11. Install the left side engine mount bolts (2). Tighten bolts to 98 Nm (72 ft. lbs.).





12. Install the power steering pump (2) Power Steering Pump - Installation.





13. Install the power steering line retainer bolt (2).





14. Install the fan module Cooling Fan - Installation.
15. Install the engine oil dipstick tube (2) and the bolt (3).





16. Install the A/C compressor (3) A/C Compressor - Installation.
17. Reconnect both A/C lines (1) and (2) and the harness connector to the A/C compressor (3).





18. Reconnect the Upper Radiator hose (1) to the thermostat housing (2) and position aside.





19. Reconnect the coolant reservoir overflow hose (2) to the coolant bottle (4) and position aside.





20. Reconnect the heater core supply hose (1) to the intake manifold outlet (2).





21. Reconnect the positive auxiliary battery post cable (2) and the negative battery cable to the left shock tower and position aside.





22. Reconnect the ground (3) to the front of the transaxle.





23. Reconnect the ground (3) to the side of the transaxle.





24. Reconnect the transaxle cooler lines (1).





25. Reconnect the transaxle shifter cable (1).





26. Reconnect the transaxle harness PCM (1), and 6-way (2) connectors.





27. Reconnect the engine harness PCM (1), 12-way (2), ground (3), 8-way (4) connectors.





28. Raise Vehicle.
29. Install the Left Front Half Shaft Half Shaft - Installation.
30. Reconnect the Lower Coolant Hose (1) from the return tube (2).





31. Install the Front Engine Mount Bracket (2) Engine Mount Insulator - Installation.










32. If equipped, install the PTU (5) .





33. Install the Left Maniverter (6) Exhaust Manifold - Installation.





34. Install the Right Maniverter Exhaust Manifold - Installation.





35. Install the Right Front Half Shaft assembly Half Shaft - Installation.
36. Install the fore-aft crossmember (1) Crossmember - Installation.





37. Install the Cross Under Pipe (3) Exhaust Manifold - Installation.
38. Install the Exhaust Extension Pipe (1) and gasket (2) to the Cross under pipe (3).










39. Install the accessory drive belt (6) Serpentine Accessory Drive Belt - Installation.





40. Install the Front Closeout Panel (2) Front Lower Fascia Closeout - Installation.





41. Install the Left Forward Splash Shield (2).





42. Install the Right Forward Splash Shield (2).










43. Install the belly pan (2) and install the 12 belly pan fasteners (1).





44. Install the Upper Intake Manifold (2) Intake Manifold - Installation.





45. Install the Air Cleaner Housing (4) Air Cleaner Body - Installation.





46. Reconnect the fuel line (1) to the fuel rail inlet (2).
47. Recharge the air conditioning system Refrigerant System Charge.
48. Fill the cooling system Service and Repair.





49. Reconnect the negative battery cable (1).
50. Start the engine and allow it to reach normal operating temperature. Inspect for leaks, and verify normal operation.
51. Install the engine cover.

NOTE: The Cam/Crank Variation Relearn procedure must be performed anytime there has been a repair/replacement made to a powertrain system, for example: flywheel, valvetrain, camshaft and/or crankshaft sensors or components PCM/TCM Programming