Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly: Specifications

CYLINDER HEAD

Tighten the bolts in sequence using the following steps and torque values:









Step 1: Tighten bolts 1-8 27 Nm (20 ft. lbs.).
Step 2: Verify that bolts 1-8, all reached 27 Nm (20 ft. lbs.), by repeating step-1 without loosening the bolts. Tighten bolts 9 through 12 to 14 Nm (10 ft. lbs.).
Step 3: Tighten bolts 1-8 90°.
Step 4: Tighten bolts 1-8 90°, again. Tighten bolts 9-12, 26 Nm (19 ft. lbs.)

HEAD BOLT REUSE/REPLACE

The cylinder head bolts must be examined BEFORE reuse. If the threads are necked down the bolts must be replaced.

SURFACE VARIATION - HEAD-TO-BLOCK

Cylinder Head Warpage (Flatness) 0.0508 mm (0.002 in.)

CAMSHAFT BEARING CAP





Camshaft Bearing Cap Bolts 11 Nm (100 in. lbs.)

INTAKE MANIFOLD

Intake manifold Bolts Specifications

EXHAUST MANIFOLD

Exhaust Manifold Bolts Specifications

CAMSHAFT GEAR/SPROCKET

Camshaft Gear/Sprocket Specifications