Lower

LOWER INTAKE MANIFOLD





1. Clean all sealing surfaces.
2. Position new gaskets (2) and intake manifold (1) on cylinder head surfaces.
3. Install four of the eight manifold bolts. Do not tighten at this time.





4. Install fuel rail and injectors (1) as an assembly Fuel Injector - Installation.





5. Install the four remaining intake manifold bolts and gradually tighten in sequence shown until a torque of 28 Nm (250 in. lbs.) is obtained.





6. Connect fuel supply hose (1) to fuel rail (4) Service and Repair.
7. Connect fuel injector electrical connectors (3).





8. Connect heater hose (1) to rear lower intake manifold (3).
9. Connect coolant hose (5) to thermostat housing.
10. Connect coolant temperature sensor (2) and knock sensor (4) electrical connectors.





11. Install upper intake manifold, EGR tube, PVC, purge and power brake booster vacuum hoses Intake Manifold - Installation.
12. Fill the cooling system Service and Repair.
13. Connect the negative battery cable. Tighten nut to 4.5 Nm (40 in. lbs.).