Front

INSTALLATION





1. Install the front timing belt outer cover (1) and 14 bolts.
2. Tighten the timing cover bolts as follows:
- M6 bolts - 12 Nm (105 in. lbs.)
- M8 bolts - 28 Nm (250 in. lbs.)
- M10 bolts - 54 Nm (40 ft. lbs.)





3. Install crankshaft damper using Forcing Screw C-4685-C1 (2), with Nut and Thrust Bearing from 6792, and 6792-1 Installer (1).





4. Install crankshaft damper bolt (3). Tighten bolt to 95 Nm (70 ft. lbs.) while holding damper (1) with Damper Holding Fixture 9365 (2).





5. Install the accessory drive bracket (2). Tighten four bolts (1) and nut (3) to 54 Nm (40 ft. lbs.).





6. Install the lower stud (3) and upper stud (5) that secures the front of the A/C compressor to the accessory drive bracket. Tighten studs securely.
7. Install the lower nut (4) and upper nut (6) that secures the front of the A/C compressor to the accessory drive bracket. Tighten nuts to 28 Nm (21 ft. lbs.).





8. Install the power steering belt (1) Serpentine Accessory Drive Belt - Installation.





9. Install the accessory drive belt (7) Serpentine Accessory Drive Belt - Installation.





10. Use Adapter Pins 8346 in Spanner Wrench 6958 (1) to hold the pulley while installing the fan blade/viscous fan drive assembly. Tighten mounting nut to 50 Nm (37 ft. lbs.).





11. Install electric fan shroud with two screws (1). Tighten screws to 6 Nm (50 in. lbs.).
12. Connect and lock the electric fan connector (2).





13. Install transmission cooler line retainer to electric fan shroud with one screw (2).
14. Install radiator hose retainer (3) to electric fan shroud.





15. Install the coolant recovery/washer fluid reservoir assembly (1) with five screws. Connect two washer pump hoses, coolant recovery hose, and washer pump connector.





16. Install and connect the air cleaner element housing (1) Air Cleaner - Installation.
17. Connect the negative battery cable. Tighten nut to 4.5 Nm (40 in. lbs.).