Clutch - Assembly

ASSEMBLY










NOTE: If the transfer case assembly is being reconditioned (clutch/seal replacement) or replaced, it is necessary to perform the Quick Learn Procedure using the Scan Tool.





1. Install the outer clutch drum onto the main shaft and drive sprocket.





2. Install the clutch hub snap ring (2) and thrust washer (1).





3. Install the inner clutch hub.





4. Starting with friction disc and ending with a friction disc, install the clutch pack.

NOTE: The four identical springs must be installed in the orientation shown.





5. Install the clutch return springs.





6. Install the clutch apply piston with the lettering up and the stepped face down.





7. Install the lower thrust bearing race.





8. Install the lower thrust bearing.





9. Install the lower shift lever.





10. Install the shift lever balls into their pockets.





11. Install the upper shift lever.





12. Install the upper thrust bearing.





13. Install the upper thrust bearing race.





14. Install the thrust collar.





15. Install the clutch shim.





16. Install the clutch upper snap ring.