Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly






CYLINDER HEAD










Tighten the bolts in sequence using the following steps and torque values:
Tighten bolts 1 - 10 27 Nm (20 ft. lbs.).
Verify that bolts 1 - 10 have all reached 27 Nm (20 ft. lbs.), by repeating step 1 without loosening the bolts.
Tighten bolts 11 - 14 14 Nm (89 in. lbs.).
Rotate bolts 1 - 10 an additional 90°.
Rotate bolts 1 - 10 an additional 90° again.
Tighten bolts 11 - 14 26 Nm (19 ft. lbs).

BOLT RE-USABILITY







The cylinder head bolts are tightened using a torque plus angle procedure. The bolts must be examined BEFORE reuse. If the threads are necked down the bolts should be replaced.






SURFACE VARIATION -- WARPAGE

Cylinder Head Warpage (Flatness) 0.0508 mm (0.002 in.)






CAMSHAFT BEARING CAP






Working in 1/2 turn increments,
Tighten the bearing cap retaining bolts 11 Nm (8 ft. lbs.).

INTAKE MANIFOLD

Intake Manifold Specifications

EXHAUST MANIFOLD

Exhaust Manifold Specifications

CAMSHAFT GEAR/SPROCKET

Camshaft Gear/Sprocket Specifications