Cylinder Head - Installation

INSTALLATION

Special Tools:










1. Clean all surfaces of cylinder block and cylinder heads.
2. Clean cylinder block front and rear gasket surfaces using a suitable solvent.

CAUTION: The cylinder head gaskets are not interchangeable between the left and right sides. They are marked with an "L" and "R" to indicate the left or right side and they are marked "TOP" to indicate which side goes up.

CAUTION: The head gaskets are marked "TOP" to indicate which side goes up.






3. Position the new cylinder head gasket (5) onto the cylinder block.
4. Position cylinder head (4) onto head gasket (5) and cylinder block.





5. Using the sequence shown, tighten the cylinder head bolts 1 through 10 to 34 Nm (25 ft. lbs.).
6. Using the sequence shown, tighten the cylinder head bolts 11 through 15 to 20 Nm (15 ft. lbs.).
7. Using the sequence shown, tighten the cylinder head bolts 1 through 10 to 54 Nm (40 ft. lbs.).
8. Using the sequence shown, tighten the cylinder head bolts 11 through 15 to 20 Nm (15 ft. lbs.).
9. Using the sequence shown, rotate the cylinder head bolts 1 through 10 90°.
10. Using the sequence shown, tighten the cylinder head bolts 11 through 15 to 34 Nm (25 ft. lbs.).





11. Install the push rods and rocker arm assemblies in their original position, using Pushrod Retainer (1) Valve Rocker Arm - Installation
12. Install the intake manifold Intake Manifold - Installation
13. Install the spark plugs.





14. Connect the heater hoses (2).
15. Connect the fuel supply line.





16. Install the three power steering pump mounting bolts (2) through the access holes in the pulley and tighten bolts to 28 Nm (21 ft. lbs.).
17. Install the accessory drive belt Serpentine Accessory Drive Belt - Installation





18. Install the cylinder head cover (1) and hand start all fasteners. Verify that all double ended studs (3) are in the correct locationCylinder Head Cover(s) - Installation





19. Using the sequence shown, tighten the cylinder head cover bolts and double ended studs to 8 Nm (70 in. lbs.).
20. Connect the evaporation control system.
21. Install the air cleaner.





22. Install cowl grille (4).





23. Install the engine cover (1) Installation
24. Fill the cooling system Service and Repair
25. Drain and fill the engine with new oil.





26. Connect the negative battery cable (2).
27. Start the engine and check for leaks.