Diesel Exhaust Fluid Tank - Installation

INSTALLATION





1. Install the rear tank strap (1). Tighten nut (2) to 54 Nm (40 ft. lbs.).





2. Install the front tank strap (1). Tighten nut (2) to 54 Nm (40 ft. lbs.).





3. Install the coolant control valve assembly (2). Tighten bolt (1) to 54 Nm (40 ft. lbs.).





4. Position and connect the DEF coolant lines (7) into routing clip (8).
5. Position and connect the DEF coolant lines (5) into routing clip (6).
6. Connect the DEF supply (3) and return (4) lines to DEF tank.
7. Connect the coolant supply (1) and return lines (2) to DEF tank.





8. Position the DEF tank into place, but not fully mounted.
9. Connect the coolant control valve harness connector (1).





10. Connect the wire harness loom retainers (2) to bracket.
11. Connect the DEF tank level/temperature sensor harness connector (1).





12. Install the DEF tank (2) into place. Tighten bolts (1) to 108 Nm (80 ft. lbs.).
13. Remove the transmission jack.





14. Connect the DEF supply (2) and return (3) lines to DEF supply pump.
15. Connect the DEF supply/return line heater harness connector (1).





16. Connect the fill tube (1) to DEF tank (2).





17. Connect the fill tube vent line (2) to fluid limit vent valve (1).





18. Clip coolant lines bracket (3) to frame rail and install push pin (4).
19. Connect the coolant lines (1 and 2) going to DEF tank.
20. Fill the cooling system Service and Repair.
21. Connect both negative battery cables.