Part 2

Figure 21 - K1 AND K2 CLUTCHES





NOTE: The input shaft end-play clearance is adjusted by means of a selectable thrust bearing race located between the K1 and the K2 clutch pack retainers.

25. Remove the K2 clutch assembly (4) and the selectable input shaft end-play thrust bearing number one (2) and thrust washer (3) from the K1 clutch / input shaft assembly (1).





26. Remove the K1 clutch hub.




Figure 23 - K1 THRUST BEARING No 2





27. Remove the K1 thrust bearing number 2.




Figure 24 - K2 HUB
28. Remove the K2 clutch hub.




Figure 25 - K2 HUB THRUST BEARING No. 3





29. Remove the K2 thrust bearing number three.




Figure 26 - FRONT SUN/PTO FRONT THRUST BEARING No. 4
30. Remove the front sun / PTO front thrust bearing number four.




Figure 27 - FRONT SUN / PTO DRIVE GEAR
31. Remove the front sun / PTO drive gear.




Figure 28 - FRONT SUN / PTO REAR THRUST BEARING No. 5
32. Remove the front sun/PTO rear thrust bearing number five.




Figure 29 - CARRIER SNAP RING

NOTE: The beveled edge of the snap ring is facing outward.

33. Remove the snap ring from the transmission case.




Figure 30 - P1 CARRIER BOLTS





34. Remove the two bolts (1) securing the P1 carrier to the transmission case.




Figure 31 - P1 CARRIER REMOVAL
35. Remove the P1 carrier using tool and adapters.




Figure 32 - P1 THRUST BEARING No. 6





36. Remove the P1 thrust bearing number six.




Figure 33 - P1 ANNULUS GEAR
37. Remove the P1 annulus gear and thrust bearing.




Figure 34 - P1 ANNULUS THRUST WASHER NO. 7





38. Remove the P1 annulus thrust bearing number seven.




Figure 35 - K3 CLUTCH
39. Remove the K3 clutch assembly.




Figure 36 - K3 HUB REAR THRUST BEARING No. 8
40. Remove the K3 hub rear thrust bearing number eight.




Figure 37 - K3 SUPPORT SEAL RINGS





41. Remove the K3 support seal rings if necessary.




Figure 38 - EXTENSION HOUSING
42. Remove the bolts securing the 2WD or the 4WD extension housing to the transmission case and remove the housing.




Figure 39 - B2 PISTON COMPRESS





43. Install tools (1), (3), (2) onto the B2 clutch piston assembly in the extension housing and compress the piston.




Figure 40 - B2 SNAP RING





44. Remove the B2 piston snap ring (1).




Figure 41 - B2 RETURN SPRING
45. Remove the B2 piston return spring assembly.




Figure 42 - B2 PISTON
46. Remove the B2 piston.




Figure 43 - WASHER AND SPACER





47. Remove the output shaft end play selectable washer (1) and the spacer (2)




Figure 44 - OUTPUT SHAFT LOCK GEAR





NOTE: On 4WD models remove the snap ring from the output shaft in order to remove the output shaft park lock gear from the 4WD extension housing.

48. Remove the output shaft and the park lock gear.




Figure 45 - F1 CLUTCH THRUST BEARING NO. 14





49. Remove the F1 clutch thrust bearing number fourteen.




Figure 46 - ONE WAY CLUTCH SNAP RING





50. Remove the F1 one way clutch rear snap ring.




Figure 47 - ONE WAY CLUTCH
51. Scribe the orientation of the F1 one way clutch to the transmission case.
52. Remove the F1 one way clutch and front snap ring.




Figure 48 - PARK PAWL 1





53. Remove the park pawl assembly from the transmission case.




Figure 49 - P3 ANNULUS GEAR
54. Remove the P3 annulus gear.




Figure 50 - THRUST WASHER AND SPACER NO. 13
55. Remove the thrust bearing and washer number thirteen.




Figure 51 - P3 PLANETARY CARRIER

NOTE: Be certain that the P3 carrier thrust bearing race is in position while removing the P3 carrier.

56. Remove the P3 planetary gear carrier.




Figure 52 - P3 PLANETARY FRONT THRUST BEARING NO. 12
57. Remove the P3 planetary gear carrier front thrust bearing number twelve.




Figure 53 - SUN GEAR SHAFT





58. Remove the sun gear shaft (1) thrust bearing number eleven (2) and thrust bearing race / washer (3).

NOTE: The selectable clutch pack reaction plates are identified by an alpha numeric numeral stamped into the face of the plate.




Figure 54 - B2 CLUTCHES
59. Remove the snap ring and B2 brake clutch assembly.




Figure 55 - P2 PLANETARY CARRIER
60. Remove the P2 planetary gear carrier.




Figure 56 - P2 PLANETARY GEAR THRUST BEARING N0. 10
61. Remove the P2 planetary gear thrust bearing number ten.




Figure 57 - P2 PLANETARY ANNULUS GEAR
62. Remove the P2 planetary annulus gear.




Figure 58 - P2 ANNULUS GEAR BEARING N0. 9





63. Remove the P2 planetary annulus gear thrust bearing number nine.




Figure 59 - TWO SNAP RINGS





64. Remove the two snap rings (1).




Figure 60 - B1 CLUTCHES

NOTE: The selectable clutch pack reaction plates are identified by an alpha numeric numeral stamped onto the face of the plate.

65. Remove the B1 brake clutch assembly.




Figure 61 - B1 PISTON COMPRESS
66. Install tools , and MB 991790, onto the B1 brake piston assembly and compress the piston.










67. Remove the B1 brake piston snap ring and the B1 piston return spring assembly.




Figure 63 - B1 PISTON GROOVE

NOTE: The orientation of the groove on the B1 piston is at the 12:00 o'clock position to the transmission case.

68. Remove the B1 brake piston.