Base Brake Bleeding

STANDARD PROCEDURE - BASE BRAKE BLEEDING

Special Tools:






NOTE: For bleeding the ABS hydraulic system, refer to Antilock Brake System Bleeding in the Antilock Brake System.

CAUTION: Before removing the master cylinder cap, wipe it clean to prevent dirt and other foreign matter from dropping into the master cylinder reservoir.

CAUTION: Use only Mopar(R) brake fluid or an equivalent from a fresh, tightly sealed container. Brake fluid must conform to DOT 3 specifications.

NOTE: For bleeding of the Antilock Brake System, Service and Repair .

Do not pump the brake pedal at any time while having a bleeder screw open during the bleeding process. This will only increase the amount of air in the system and make additional bleeding necessary.

Do not allow the master cylinder reservoir to run out of brake fluid while bleeding the system. An empty reservoir will allow additional air into the brake system. Check the fluid level frequently and add fluid as needed.

The following wheel circuit sequence for bleeding the brake hydraulic system should be used to ensure adequate removal of all trapped air from the hydraulic system.

- Left rear wheel
- Right front wheel
- Right rear wheel
- Left front wheel

MANUAL BLEEDING

NOTE: To bleed the brakes manually, the aid of a helper will be required.





1. Attach a clear plastic hose (1) to the bleeder screw and feed the hose into a clear jar (2) containing enough fresh brake fluid to submerge the end of the hose.
2. Have a helper pump the brake pedal three or four times and hold it in the down position.
3. With the pedal in the down position, open the bleeder screw at least one full turn.
4. Once the brake pedal has dropped, close the bleeder screw. After the bleeder screw is closed, release the brake pedal.
5. Repeat the above steps until all trapped air is removed from that wheel circuit (usually four or five times).





6. Bleed the remaining wheel circuits in the same manner until all air is removed from the brake system. Monitor the fluid level in the master cylinder reservoir (2) to make sure it does not go dry.
7. Check and adjust brake fluid level to the FULL mark.
8. Check the brake pedal travel. If pedal travel is excessive or has not been improved, some air may still be trapped in the system. Re-bleed the brakes as necessary.
9. Test drive the vehicle to verify the brakes are operating properly and pedal feel is correct.

PRESSURE BLEEDING

NOTE: Follow pressure bleeder manufacturer's instructions for use of pressure bleeding equipment.





1. Attach Master Cylinder Cap (6921) (2) in place of the filler cap on the master cylinder reservoir (3).
2. Attach Bleeder Tank C-3496-B (1) or an equivalent, to the Master Cylinder Cap (6921) (2).





3. Attach a clear plastic hose (1) to the bleeder screw and feed the hose into a clear jar (2) containing enough fresh brake fluid to submerge the end of the hose.
4. Open the bleeder screw at least one full turn or more to obtain a steady stream of brake fluid.
5. After approximately 120-240 ml (4-8 ounces) of fluid have been bled through the brake circuit and an air-free flow is maintained in the clear plastic hose and jar, close the bleeder screw.
6. Repeat this procedure at all the remaining bleeder screws.





7. Check and adjust brake fluid level to the FULL mark on the reservoir (2).
8. Check the brake pedal travel. If pedal travel is excessive or has not been improved, some air may still be trapped in the system. Re-bleed the brakes as necessary.
9. Test drive the vehicle to verify the brakes are operating properly and pedal feel is correct.