Precautions, Instructions, Revised & Corrected Instructions & Installing Fuel Instruments
SPECIAL PRECAUTION WHEN INSTALLING FUEL LINE KITSIT IS VERY IMPORTANT THAT THE FUEL LINE ENDS BE CAPPED BEFORE FUEL LINE INSULATION IS INSTALLED. FAILURE TO CAP THE FUEL LINES WHEN INSTALLING THE INSULATION WILL CAUSE INSULATION TO BE PUSHED INTO THE FUEL LINE, LEADING TO PLUGGED FUEL FILTERS AND POOR ENGINE PERFORMANCE.
IN ADDITION, SOME FUEL LINES IN REPAIR PARTS KITS E5UZ-9000-C AND E6UZ-9000-B, WERE PACKAGED IN A WAY THAT MAY HAVE CAUSED "KINKS". EVEN THOUGH THE HOSES APPEAR TO BE NORMAL WHEN UNFOLDED, THE INSIDE OF THESE "KINKED" LINES MAY BE DAMAGED. DEALER SERVICE PERSONNEL ARE TO CALL FORD INTERNATIONAL EXPORT SALES, RECALLS UNIT ON (313) 344-5641 TO ORDER REPLACEMENT FUEL LINES.
SPECIAL INSTRUCTIONS (E3UZ-9000-D)
INSTALLATION OF FUEL VENTING KIT ON 176" WHEELBASE 1983-1985 MODEL VEHICLES
FOR 176" WHEEL-BASE ECONOLINES THE MUFFLER SHIELD (P.N. E7UA-9K014-FA) MAY BE OMITTED IF INSTALLATION WOULD REQUIRE "EXTENSIVE" VEHICLE MODIFICATION AND/OR FABRICATION OF SPECIAL BRACKETRY NOT COVERED BY THE KIT INSTALLATION INSTRUCTIONS.
THIS SPECIAL INSTRUCTION IS APPLICABLE ONLY FOR THOSE 176" WHEELBASE VEHICLES WITHOUT A HISTORY OF HEAT RELATED FUEL TANK DAMAGE FROM EXHAUST IMPINGEMENT.
SPECIAL INSTRUCTIONS (E5UZ-9000-C)
INSTALLATION OF FUEL VENTING KIT ON 176" WHEELBASE 1985@-1987 MODEL VEHICLES
WHEN INSTALLING THIS PARTS KIT, PLEASE NOTE THAT ON INSTRUCTION SHEET #5791, PAGE 1 (OF 25), THE FUEL TANK SUPPORT (USED ON 176" WHEELBASE VEHICLES WITH A MIDSHIP FUEL, TANK) IS PART NUMBER E8UZ-9061-A (NOT E8UA-9061-AA).
REVISED/CORRECTED INSTRUCTIONS (E6UZ-9000-B)
INSTALLATION OF FUEL VENTING KIT ON 1986-1987-MODEL ECONOLINES AND CLUB WAGONS EQUIPPED CALIFORNIA CALIBRATED OR 5.8L 4V 50 STATE ENGINES.
WHEN INSTALLING THIS PARTS KIT, PLEASE NOTE THE FOLLOWING CORRECTIONS TO THE INSTRUCTIONS PACKAGED WITH THIS KIT:
REVISED INSTRUCTIONS
- SHEET 1 OF 15, KIT "E" PART NUMBER CHANGED FROM E3UZ-9000-G TO E3UZ-9000-L
- SHEET 6 OF 15, STEP "1p" CHANGED TO: CUTAWAY AND STRIPPED CHASSIS: INSTALL THE NEW FILLER PIPE KIT (PART NUMBER E3UZ-9000-L) WITH THE RETAINED RUBBER GROMMET.
- SHEET 6 OF 15, STEP "1q" CHANGED TO: VANS AND CLUB WAGONS: INSTALL THE NEW FILLER PIPE KIT (E3UZ-9000-E) USING THREE SCREWS (KIT ITEM 2). TORQUE THE SCREWS TO 1.7 TO 2.8 N-M (15 TO 25 IN.LB.). IF THE OLD FILLER PIPE WAS SECURED TO THE BODY WITH A SCREW CLAMP, REPLACE THE CLAMP AND TORQUE IT TO 3 TO 4 N-M (27 TO 35 IN.LB.).
- SHEET 6 OF 15, STEP "2o" CHANGED TO: REMOVE AND RETAIN THE RUBBER FILLER PIPE RETENTION GROMMET.
- SHEET 8 OF 15, STEP "t" CHANGED TO: REMOVE AND RETAIN THE RUBBER FILLER PIPE RETENTION GROMMET.
- SHEET 8 OF 15, STEP "2u" CHANGED TO: INSTALL THE NEW FILLER PIPE (PART NUMBER E3UZ-9000-L) WITH THE RETAINED RUBBER GROMMET.
- SHEET 8 OF 15, STEP "2v" CHANGED TO: VANS AND CLUB WAGONS: INSTALL THE NEW FILLER PIPE KIT (PART NUMBER E3UZ-9000-E) USING THREE SCREWS (KIT ITEM 2). TORQUE THE SCREWS TO 1.7 TO 2.8 N-M (15 TO 25 IN.LB.). IF THE OLDER FILLER PIPE WAS SECURED TO THE BODY WITH A SCREW CLAMP, REPLACE THE CLAMP AND TORQUE IT TO 3 TO 4 N-M (27 TO 35 IN.LB.).
- SHEET 14 OF 15, (SECTION HEADING) CHANGED FROM: "CARBON CANISTER PURGE VALVES" TO "CARBON CANISTER PURGE VALVES (5.8L VEHICLES ONLY)".
SPECIAL PRECAUTION WHEN INSTALLING FUEL TANK(S)
WHEN INSTALLING FUEL TANKS, TANK STRAPS MUST BE TORQUED TO PROPER SPECIFICATIONS. OVER TORQUING THE STRAPS MAY CAUSE THE BOTTOM OF THE FUEL TANK TO CONTACT THE FUEL PUMP SHUTTING-OFF FUEL FLOW.