Powertrain Management: Technical Service Bulletins

• Recalls
  • Recall - Ignition Switch Replacement
    • Overview of Recall 95S28
    • Attachment I - Administrative Information
    • Attachment II - Labor and Parts Information
    • Attachment III - Technical Information
    • Owner Letter
    • Dealer Information
  • Recall 96V071000: Ignition Switch Short Circuit
• Customer Interest
  • Fuel Pump - Buzzing/Humming After Engine Shut Down
  • Engine - Hard Cold Starts/Hesitation/Stalls On Start-Up
    • Overview
    • Procedures, Warranty and Labor
    • Idle Speed Adjustment
    • Procedure # 1
    • Procedure # 2 Idle Air By-Pass Valve Cleaning Only
    • Warranty Coverage
    • Labor Standards Operations
    • Operation Description
  • Engine - Hard Starting/Lack of Power
  • Fuel Pump - Whine Heard Through Radio Speakers
  • Audio System - Whining/Buzzing Noise From Speakers
    • Overview
    • Service Procedure
  • Engine - Poor Performance
  • Engine - Surge On Light Acceleration/Idle Roll
  • Instrument Cluster Warning Lights - Dimly Lit
  • Engine - No Start Condition
  • A/T - E4OD Shift Concerns/DTC's Set
  • Engine - Spark Knock/Engine Miss
  • Spark Plug Wire - Miss/Buck/Spark Knock
  • Engine - Rough Idle/Hesitation/Backfire/Stalling
• By Symptom
  • Customer Interest
    • Fuel Pump - Buzzing/Humming After Engine Shut Down
    • Engine - Hard Cold Starts/Hesitation/Stalls On Start-Up
      • Overview
      • Procedures, Warranty and Labor
      • Idle Speed Adjustment
      • Procedure # 1
      • Procedure # 2 Idle Air By-Pass Valve Cleaning Only
      • Warranty Coverage
      • Labor Standards Operations
      • Operation Description
    • Engine - Hard Starting/Lack of Power
    • Fuel Pump - Whine Heard Through Radio Speakers
    • Audio System - Whining/Buzzing Noise From Speakers
      • Overview
      • Service Procedure
    • Engine - Poor Performance
    • Engine - Surge On Light Acceleration/Idle Roll
    • Instrument Cluster Warning Lights - Dimly Lit
    • Engine - No Start Condition
    • A/T - E4OD Shift Concerns/DTC's Set
    • Engine - Spark Knock/Engine Miss
    • Spark Plug Wire - Miss/Buck/Spark Knock
    • Engine - Rough Idle/Hesitation/Backfire/Stalling
  • Driveability
    • Engine - Hard Cold Starts/Hesitation/Stalls On Start-Up
      • Overview
      • Procedures, Warranty and Labor
      • Idle Speed Adjustment
      • Procedure # 1
      • Procedure # 2 Idle Air By-Pass Valve Cleaning Only
      • Warranty Coverage
      • Labor Standards Operations
      • Operation Description
    • Engine - Hard Starting/Lack of Power
    • Engine - Lack of Power/No Start Diagnosis
    • Engine - Poor Performance
    • Engine - Surge On Light Acceleration/Idle Roll
    • Engine - Spark Knock/Engine Miss
    • Spark Plug Wire - Miss/Buck/Spark Knock
    • Engine - Rough Idle/Hesitation/Backfire/Stalling
  • Erratic Shifting
    • A/T - E4OD Shift Concerns/DTC's Set
  • False instrument warning light/gauges
    • Instrument Cluster Warning Lights - Dimly Lit
  • Hard Shifting
    • A/T - E4OD Shift Concerns/DTC's Set
  • Low, Dead battery
    • Fuel Pump - Buzzing/Humming After Engine Shut Down
  • Noise
    • Fuel Pump - Buzzing/Humming After Engine Shut Down
    • Fuel Pump - Whine Heard Through Radio Speakers
    • Audio System - Whining/Buzzing Noise From Speakers
      • Overview
      • Service Procedure
    • Spark Plug Wire - Miss/Buck/Spark Knock
  • Poor performance
    • Engine - Lack of Power/No Start Diagnosis
    • A/T - E4OD Shift Concerns/DTC's Set
    • Engine - Rough Idle/Hesitation/Backfire/Stalling
  • Recalls
    • Recall - Ignition Switch Replacement
      • Overview of Recall 95S28
      • Attachment I - Administrative Information
      • Attachment II - Labor and Parts Information
      • Attachment III - Technical Information
      • Owner Letter
      • Dealer Information
    • Recall 96V071000: Ignition Switch Short Circuit
  • Slipping
    • A/T - E4OD TCIL Flashing/DTC's 62/628/1728 Stored
  • Starting problems
    • Fuel Pump - Buzzing/Humming After Engine Shut Down
    • Engine - Hard Starting/Lack of Power
    • Engine - No Start Condition
  • Sticking/Binding
    • Fuel Pump - Buzzing/Humming After Engine Shut Down
• All Technical Service Bulletins
  • Driveability TSB's - Summary
    • Overview
    • 1.3L
    • 1.6L
    • 1.6L EFI Turbo
    • 1.9L CFI
    • 1.9L EFI
    • 2.0L
    • 2.2L
    • 2.3L
    • 2.3L EFI Turbo
    • 2.3L HSC
    • 2.5L CFI
    • 2.5L HSC
    • 2.8L EFI
    • 2.9L EFI
    • 3.0L
    • 3.8L
    • 4.9L
    • 5.0L
    • 5.8L
    • 6.9L Diesel
    • 7.3L Diesel
    • 7.5L
  • Fuel Pump - Buzzing/Humming After Engine Shut Down
  • Engine - Hard Cold Starts/Hesitation/Stalls On Start-Up
    • Overview
    • Procedures, Warranty and Labor
    • Idle Speed Adjustment
    • Procedure # 1
    • Procedure # 2 Idle Air By-Pass Valve Cleaning Only
    • Warranty Coverage
    • Labor Standards Operations
    • Operation Description
  • Engine - Hard Starting/Lack of Power
  • Fuel Pump/Sender - Defective Parts Return
    • Remanufacturer Letter # 1
    • Remanufacturer Letter # 2
    • Dealer Letter # 1
    • Dealer Letter # 3
  • Incorrect Schematic - Fuel Pump to VPWR Circuit
  • Fuel Pump - Whine Heard Through Radio Speakers
  • Audio System - Whining/Buzzing Noise From Speakers
    • Overview
    • Service Procedure
  • Engine - Lack of Power/No Start Diagnosis
  • Engine - Spark Knock Diagnostic Procedure
  • Engine - Poor Performance
  • Fuel Injector - New Cleaning Method
  • Engine - Rough Idle or Stumble
  • Fuel Injector Cleaner - Parts and Service Tips
  • Deposit Resistant Fuel Injectors - Identification
  • Body/Frame - Arc Welding Precautions
  • Engine - Surge On Light Acceleration/Idle Roll
  • EGO Sensors - Silicone Contamination
  • Instrument Cluster Warning Lights - Dimly Lit
  • Recall - Ignition Switch Replacement
    • Overview of Recall 95S28
    • Attachment I - Administrative Information
    • Attachment II - Labor and Parts Information
    • Attachment III - Technical Information
    • Owner Letter
    • Dealer Information
  • Recall 96V071000: Ignition Switch Short Circuit
  • Nylon Fuel Lines - Servicing Procedure
  • A/T - E4OD Turbocharger/Supercharger Incompatible
  • Accelerator Cable - Service Procedures/Tips
  • EEC IV EGR Pinpoint Test - Manual Correction
  • EEC IV - Revised Pinpoint Test Steps
  • IDM and Spark Timing Diagnosis - Manual Revision
  • Fuel Sender Assemblies - Now Available For Service
  • VECI Decal - Initial Index
    • Overview
    • Engine Size:1.9L
    • Engine Size:2.3L
    • Engine Size:2.5L
    • Engine Size:3.0L
    • Engine Size:3.8L
    • Engine Size:4.0L
    • Engine Size:4.9L
    • Engine Size:5.0L
    • Engine Size:7.5L
  • Emission Control System - Technician's Glossary
    • 91FORD13 A
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  • EEC Connector - Color Code Changes
  • EEC IV - Quick Test Procedures/Charts Revision
  • Electronic Modules - Protection From Static Electricity
  • Vehicle - Welding Precautions
  • Engine - No Start Condition
  • A/T - E4OD TCIL Flashing/DTC's 62/628/1728 Stored
  • Electrical/Electronic/Fuel Induction - Glossary
    • Overview
    • A
    • B
    • C
    • D
    • E
    • F
    • G
    • H
    • I
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    • X
    • Z
  • A/T - E4OD Service Tips
    • Overview
    • General Description
    • E40D Sensors and Actuators
    • Processor - Electronic Control Assembly (ECA)
    • Inputs
      • Vehicle Speed Sensor (VSS)
      • Transmission Oil Temperature (Tot) Sensor
      • Manual Lever Position (MLP) Sensor
      • Brake On/Off Switch (BOO)
      • RPM Sensor
      • Air Conditioning Clutch
      • Barometric and Absolute Pressure Sensor
      • Fuel Injection Pump Lever and Throttle Position Sensor
      • Overdrive Cancel Switch and Indicator Light
      • Low Range Switch - 4 X 4
    • Outputs
      • Transmission Solenoid Body
      • Solenoids 1, 2, 3 and 4
      • Solenoid On/Off Chart
      • Shift Solenoid Symptom Modes:
    • Diagnosis and Servicing
      • Overview
      • Quick Test 1.0, 2.0
      • Quick Test 3.0 (Key On Engine Off)
      • Quick Test 4.0 (Computed Timing Check - Gasoline Engine)
      • Quick Test 5.0 (Engine Running)
      • Quick Test 6.0 (Continuous Service Codes)
    • E40D Self Test Overview
      • Procedures to Run Quick Test:
      • Performing Key On, Engine Off (KOEO) Self-Test:
      • Key On - Engine Running (KOER) Self Test:
      • Diesel Applications
      • Gasoline Engines
      • Wiggle Test - Engine Off
      • Drive Cycle Test
    • Pinpoint Tests
      • E40D Test Harness T89T-70100-A
      • Error Codes For Pinpoint Test
      • Service Codes:49, 59 and 69 - Pinpoint Test AA
      • Service Codes:56 and 66 - Pinpoint Test BB
      • Service Code:62 - Pinpoint Test cc
      • Service Code:67 - Pinpoint Test Ee
      • Service Codes:91, 92, 93 and 94 - Pinpoint Test GG
      • Service Codes:98 and 99 - Pinpoint Test Hh
      • Error Code Description
      • Error Code - Symptoms
  • A/T - Electronic Transmission Repair Process Chart
  • Transfer Case - Revised Shift Procedures
  • A/T - E4OD Shift Concerns/DTC's Set
  • Engine - Spark Knock/Engine Miss
  • Spark Plug Wire - Miss/Buck/Spark Knock
  • Fuel System - Fuel Stabilizer For Extended Storage
  • Fuel Economy - Customer Expectation vs. Vehicle Usage
  • Engine - Fuel Economy Service Tips
  • Engine - Rough Idle/Hesitation/Backfire/Stalling
  • Ignition Timing Procedure - Manual Update
  • Fuel - California Reformulated Gasoline
  • Fuel - Volatility Related Driveability Concerns