Roof Sheet Metal - Cracks On Roof Panel

Article No.
96-20-11

09/23/96

SHEET METAL - ROOF CRACKS - REPAIR PROCEDURE

LIGHT TRUCK:
1980-96 BRONCO

This TSB is being republished in its entirety to include Bronco through the current model year of 1996.

ISSUE:
Cracks may appear on the roof panel or on the corner panel sheet metal near the end of the drip rail at the B-pillar.

ACTION:
Repair roof sheet metal cracks by using the Roof Repair Kit (F5TZ-9850223-A). Refer to Instruction Sheet # 6661, included in the kit, for service details.

NOTE:
BE SURE TO REPAIR BOTH SIDES AT THE SAME TIME. IF ONLY ONE SIDE IS CRACKED, ALSO REPAIR THE SIDE THAT IS NOT CRACKED.

The Roof Repair Kit (F5TZ-9850223-A) contains the following:

^ One (1) Reinforcement - Body Side RH
^ One (1) Reinforcement - Body Side LH
^ One (1) Reinforcement - Roof Inner Panel RH
^ One (1) Reinforcement - Roof Inner Panel LH
^ Two (2) Plates - Roof Side Rail Enforcement
^ One (1) Epoxy - 2 Part
^ Fourteen (14) Rivets
^ One (1) Instruction Sheet (I.S. # 6661)

PART NUMBER PART NAME

F5TZ-9850223-A Roof Repair Kit

OTHER APPLICABLE ARTICLES: NONE

SUPERSEDES: 95-14-9

WARRANTY STATUS: Eligible Under The Provisions Of Bumper To Bumper Warranty Coverage For 1992-96 Vehicles, Basic Coverage For All Others

OPERATION DESCRIPTION TIME

962011A Repair Roof Cracks 3.5 Hrs.
(Includes Installation Of
New Headliner If
Necessary)

DEALER CODING
CONDITION
BASIC PART NO. CODE
7050202 01

OASIS CODES: 106000, 110000