Assembly
1. Use the various tools from Seal Installation Set T75L-3517-A, during assembly.
2. Mount the worm end of the worm and valve sleeve assembly into a soft-jawed vise.
3. Install Mandrel Tool T75L-3517-A1 from the Seal Installation Set over the sleeve, slide one valve sleeve ring over the tool.
4.Slide the pusher Tool T75L-3517-A2 over the mandrel, rapidly push down on the pusher tool, forcing the ring down the ramp and into the fourth groove of the valve sleeve.
- Repeat this step three more times, and each time add one of the spacers T75L-3517-A3, under the mandrel tool. By adding a spacer each time, the mandrel tool will line up with the next groove of the valve sleeve.
5. After installing four valve sleeve rings, apply a light coat of Premium Power Steering Fluid, E6AZ-19582-AA (ESW-M2C33-F) or equivalent to the sleeve and rings.
6. Install one spacer, T75L-3517-A3, over the input shaft as a pilot for installing the sizing tube.
- Slowly install the sizing tube Tool T75L-3517-A4, over the sleeve valve end of the worm shaft onto the valve sleeve rings. Make sure that the rings are not being bent over as the tube is slid over them.
- Allow the sizing tube to sit over the rings for five (5) minutes.
7. Remove the sizing tube and check the condition of the rings. Make sure that the rings turn freely in the grooves.
NOTE:
- No further service or disassembly of the worm valve assembly is possible. Valve centering will be destroyed if disassembly is attempted.