Door Glass - Separation of Door Glass From Glass Channel

Article No.
93-19-9

09/15/93

DOOR GLASS - SEPARATION OF DOOR GLASS FROM GLASS CHANNEL

LIGHT TRUCK:
1992-93 BRONCO, F-150-350 SERIES

ISSUE:
Door glass may separate from glass channel leaving door glass inoperative. This may be caused by insufficient thickness of the rubber tape glass channel strips.

ACTION:
Remove the glass and glass channel and reassemble the glass and glass channel using glass adhesive. Refer to the following procedure for service details.

CORRECTIVE ACTION:

1. Remove door trim as described in Section 01-05a of the Service Manual.

2. Remove glass and glass channel as described in Section 01-11 of the Service Manual.

3. Remove rubber tape residue from the glass and channel using 3M General Purpose Adhesive Cleaner, 3M # 08984, or (low VOC) Prep Solvent 70, 3M # 08983, and allow to dry.

4. Fill the entire length of the channel 1/2 to 2/3 full with 3M AUTOMIX Channel Bonding and Sidelite Adhesive, 3M # 08641, used with a 3M mixing nozzle, 3M # 08197, and an AUTOMIX Applicator Gun, 3M # 08191 or # 08190.

5. Immediately insert the glass into the channel, centering the channel on the lower straight edge of the glass.

6. Clean any adhesive squeeze-out or residue with 3M General Purpose Adhesive Cleaner, 3M # 08984, or (low VOC) 3M Prep Solvent 70, 3M # 08983.

7. Allow the adhesive to cure for 15-20 minutes at room temperature before re-installing window assembly into the door.

8. Install the door trim.

9. Allow one hour of adhesive curing time at room temperature before releasing the vehicle.





Parts Required Block

OTHER APPLICABLE ARTICLES: NONE
WARRANTY STATUS:
Eligible Under Bumper To Bumper Warranty Coverage

OPERATION DESCRIPTION TIME
931909A Repair One Door Glass 1.2 Hrs.
931909B Repair Two Door Glasses 2.4 Hrs.
931909C Repair Three Door Glasses 3.6 Hrs.
(Crew Cab)
931909D Repair Four Door Glasses 4.8 Hrs.
(Crew Cab)

DEALER CODING
BASIC PART NO. CONDITION CODE
7021458 03

OASIS CODES: 102000