Repair and Diagnosis
- A L L Diagnostic Trouble Codes ( DTC )
- Relays and Modules
- Relays and Modules - Accessories and Optional Equipment
- Relays and Modules - Body and Frame
- Relays and Modules - Brakes and Traction Control
- Relays and Modules - HVAC
- Relays and Modules - Instrument Panel
- Relays and Modules - Lighting and Horns
- Relays and Modules - Power and Ground Distribution
- Relays and Modules - Powertrain Management
- Relays and Modules - Restraints and Safety Systems
- Relays and Modules - Starting and Charging
- Relays and Modules - Wiper and Washer Systems
- Sensors and Switches
- Sensors and Switches - Body and Frame
- Sensors and Switches - Brakes and Traction Control
- Sensors and Switches - Cooling System
- Sensors and Switches - Cruise Control
- Sensors and Switches - Engine
- Sensors and Switches - HVAC
- Sensors and Switches - Instrument Panel
- Sensors and Switches - Lighting and Horns
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Computers and Control Systems
- Accelerator Pedal Position Sensor
- Barometric Pressure Sensor
- Camshaft Position Sensor
- Coolant Temperature Sensor/Switch (For Computer)
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Manifold Pressure/Vacuum Sensor
- Oil Temperature Sensor For ECM
- Oxygen Sensor
- Pressure Feedback Exhaust Sensor
- Throttle Full Close Switch
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Sensors and Switches - Emission Control Systems
- Sensors and Switches - Fuel Delivery and Air Induction
- Sensors and Switches - Ignition System
- Camshaft Position Sensor
- Ignition Switch
- Sensors and Switches - Computers and Control Systems
- Sensors and Switches - Restraints and Safety Systems
- Sensors and Switches - Starting and Charging
- Ignition Switch
- Neutral Safety Switch
- Sensors and Switches - Steering and Suspension
- Sensors and Switches - Transmission and Drivetrain
- Sensors and Switches - Windows and Glass
- Sensors and Switches - Wiper and Washer Systems
- Maintenance
- Alignment
- Tune-up and Engine Performance Checks
- Drive Belt
- Filters
- Hoses
- Fluids
- Brake Bleeding
- Air Bag(s) Arming and Disarming
- Fuses and Circuit Breakers
- Service Reminder Indicators
- Wheels and Tires
- Vehicle Lifting
- Application and ID
- Service Intervals
- Severe Service Defined
- Routine Service
- Normal Service
- 5000 MI or 8000 KM
- 10000 MI or 16000 KM
- 15000 MI or 24000 KM
- 20000 MI or 32000 KM
- 25000 MI or 40000 KM
- 30000 MI or 48000 KM
- 35000 MI or 56000 KM
- 40000 MI or 64000 KM
- 45000 MI or 72000 KM
- 50000 MI or 80000 KM
- 55000 MI or 88000 KM
- 60000 MI or 96000 KM
- 65000 MI or 104000 KM
- 70000 MI or 112000 KM
- 75000 MI or 120000 KM
- 80000 MI or 128000 KM
- 85000 MI or 136000 KM
- 90000 MI or 144000 KM
- 95000 MI or 152000 KM
- 100000 MI or 160000 KM
- 105000 MI or 168000 KM
- 110000 MI or 176000 KM
- 115000 MI or 184000 KM
- 120000 MI or 192000 KM
- 125000 MI or 200000 KM
- 130000 MI or 208000 KM
- 135000 MI or 216000 KM
- 140000 MI or 224000 KM
- 145000 MI or 232000 KM
- 150000 MI or 240000 KM
- Severe Service
- 3000 MI or 4800 KM
- 6000 MI or 9600 KM
- 9000 MI or 14400 KM
- 12000 MI or 19200 KM
- 15000 MI or 24000 KM
- 18000 MI or 28800 KM
- 21000 MI or 33600 KM
- 24000 MI or 38400 KM
- 27000 MI or 43200 KM
- 30000 MI or 48000 KM
- 33000 MI or 52800 KM
- 36000 MI or 57600 KM
- 39000 MI or 62400 KM
- 42000 MI or 67200 KM
- 45000 MI or 72000 KM
- 48000 MI or 76800 KM
- 51000 MI or 81600 KM
- 54000 MI or 86400 KM
- 57000 MI or 91200 KM
- 60000 MI or 96000 KM
- 63000 MI or 100800 KM
- 66000 MI or 105600 KM
- 69000 MI or 110400 KM
- 72000 MI or 115200 KM
- 75000 MI or 120000 KM
- 78000 MI or 124800 KM
- 81000 MI or 129600 KM
- 84000 MI or 134400 KM
- 87000 MI or 139200 KM
- 90000 MI or 144000 KM
- 93000 MI or 148800 KM
- 96000 MI or 153600 KM
- 99000 MI or 158400 KM
- 102000 MI or 163200 KM
- 105000 MI or 168000 KM
- 108000 MI or 172800 KM
- 111000 MI or 177600 KM
- 114000 MI or 182400 KM
- 117000 MI or 187200 KM
- 120000 MI or 192000 KM
- 123000 MI or 196800 KM
- 126000 MI or 201600 KM
- 129000 MI or 206400 KM
- 132000 MI or 211200 KM
- 135000 MI or 216000 KM
- 138000 MI or 220800 KM
- 141000 MI or 225600 KM
- 144000 MI or 230400 KM
- 147000 MI or 235200 KM
- 150000 MI or 240000 KM
Technical Service Bulletins
- Engine, Cooling and Exhaust
- Engine
- Compression Check
- Camshaft, Lifters and Push Rods
- Cylinder Block Assembly
- Connecting Rod Bearing
- Connecting Rod
- Coolant Drain Plug
- Crankshaft Gear/Sprocket
- Crankshaft Main Bearing
- Crankshaft
- Engine Block Heater
- Expansion/Freeze Plug
- Front Engine Plate
- Harmonic Balancer - Crankshaft Pulley
- Piston
- Piston Pin
- Piston Ring
- Rear Engine Plate
Testing and Inspection
Service and Repair
Specifications
Technical Service Bulletins
- Cylinder Head Assembly
- Drive Belts, Mounts, Brackets and Accessories
- Engine Lubrication
- Lamps and Indicators - Engine
- Seals and Gaskets
- Sensors and Switches - Engine
- Timing Components
- Tune-up and Engine Performance Checks
- Water Pump
- Application and ID
Description and Operation
Testing and Inspection
Service and Repair
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Cooling System
- Coolant
- Coolant Drain Plug
- Radiator Cooling Fan
- Engine - Coolant Temperature Sensor/Switch
- Fan Shroud
- Heater Core
- Heater Hose
- Lamps and Indicators - Cooling System
- Radiator
- Radiator Cap
- Sensors and Switches - Cooling System
- Temperature Gauge
- Temperature Warning Lamp/Indicator
- Thermostat
- Water Pump
Description and Operation
Testing and Inspection
Service and Repair
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Exhaust System
- Engine
- Powertrain Management
- Relays and Modules - Powertrain Management
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Computers and Control Systems
- Accelerator Pedal Position Sensor
- Barometric Pressure Sensor
- Camshaft Position Sensor
- Coolant Temperature Sensor/Switch (For Computer)
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Manifold Pressure/Vacuum Sensor
- Oil Temperature Sensor For ECM
- Oxygen Sensor
- Pressure Feedback Exhaust Sensor
- Throttle Full Close Switch
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Sensors and Switches - Emission Control Systems
- Sensors and Switches - Fuel Delivery and Air Induction
- Sensors and Switches - Ignition System
- Camshaft Position Sensor
- Ignition Switch
- Sensors and Switches - Computers and Control Systems
- Tune-up and Engine Performance Checks
- Computers and Control Systems
- Accelerator Pedal Position Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Auxiliary Air Valve (Idle Speed)
- Barometric Pressure Sensor
- Camshaft Position Sensor
- Coolant Temperature Sensor/Switch (For Computer)
- Data Link Connector
- Electronic Direct Injection System (diesel)
- Engine Control Module
- Fuel Tank Pressure Sensor
- Information Bus
- Main Relay (Computer/Fuel System)
- Malfunction Indicator Lamp
- Manifold Pressure/Vacuum Sensor
- Oil Temperature Sensor For ECM
- Oxygen Sensor
- Pressure Feedback Exhaust Sensor
- Relays and Modules - Computers and Control Systems
- Sensors and Switches - Computers and Control Systems
- Accelerator Pedal Position Sensor
- Barometric Pressure Sensor
- Camshaft Position Sensor
- Coolant Temperature Sensor/Switch (For Computer)
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Manifold Pressure/Vacuum Sensor
- Oil Temperature Sensor For ECM
- Oxygen Sensor
- Pressure Feedback Exhaust Sensor
- Throttle Full Close Switch
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Throttle Full Close Switch
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Reading Diagnostic Trouble Codes
- Quick Test Description
- Quick Test Preparation
- Key ON Engine OFF (KOEO) On-Demand Self Test
- Key ON Engine Running (KOER) On-Demand Self Test
- Retrieve/Clear Continuous DTCs
- KOEO Injector Electrical Self Test
- KOEO Output State Self Test
- KOER Switch Self Test
- KOER Cylinder Contribution Self Test
- KOER Glow Plug Monitoring Self Test
- Clearing Diagnostic Trouble Codes
- Reading Diagnostic Trouble Codes
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Symptom Charts
- 1 - No Crank/Slow Crank
- 2 - Stall/Quits - Idle/Acceleration/Cruise/Deceleration
- 3 - Starting Concerns - Stalls/Quits
- 4 - Engine Will Only Idle
- 5 - Slow Return to Idle
- 6 - Engine Runs Rough-Idle
- 7 - Fast Idle
- 8 - Runs Rough-Misses-Buck/Jerk-Hesitation/Stumble
- 9 - Surge - Acceleration/Cruise
- 10 - Lack/Loss of Power - Acceleration/Poor Fuel Economy
- 11 - "Check Engine" Light
- 12 - Exhaust System Concern-Smoke
- 13 - Speed Control Inoperative
- 14 - Transmission Control Indicator Lamp
- 15 - Auto Trans Shift Concerns
- 16 - High Oil Consumption-Leaks
- 17 - Hard Start/No Start - Dry Reservoir
- Intermittent Fault Diagnosis
- Symptom Charts
- Pinpoint Tests
- General Procedures For Pinpoint Testing
- Sensor and Actuator Diagnostic Procedures
- Pinpoint Tests
- A - Vehicle Battery
- C - Reference Voltage
- DA - Intake Air Temperature (IAT) Sensor
- DB - Engine Oil Temperature (EOT) Sensor
- DC - Manifold Absolute Pressure (MAP) Sensor, Digital
- DD - Injection Control Pressure (ICP) Sensor
- DE - Accelerator Pedal (AP) Sensor
- DF - Exhaust Back Pressure (EBP) Sensor
- DG - Camshaft Position (CMP) Sensor
- DH - Manifold Absolute Pressure (MAP) Sensor, Analog
- DJ - Manifold Absolute Pressure (MAP) Sensor, Analog
- DK - Manifold Air Temperature (MAT) Sensor
- DL - Water In Fuel (WIF) Sensor
- DM - Water In Fuel Indicator Lamp (WIFIL)
- FA - Air Conditioning
- FB - Brake Pressure Applied (BPA) Switch
- FC - Clutch Pedal Position (CPP) Switch
- FD - Brake Lamp Switch
- FE - Idle Validation Switch (IVS)
- FF - Parking Brake Applied (PBA) Switch
- FG - Speed Control Command Switch (SCCS)
- FH - 4x4 Low
- FJ - Injector Driver Module Feedback
- FK - Fuel Pump Monitor/Control
- HA - Auxiliary Powertrain Control System
- HB - Programmable Speedometer/Odometer Module (PSOM)
- KA - Cylinder Identification (CID)
- KB - Exhaust Back Pressure Regulator (EPR)
- KC - Glow Plug System
- KD - Glow Plug Lamp (GPL)
- KE - Injection Pressure Regulator (IPR)
- KF - Fuel Delivery Command Signal (FDCS)
- KG - Tachometer (Econoline)
- KJ - Output Circuit Check (OCC) High
- KK - Output Circuit Check (OCC) Low
- KL - Wastegate Control (WGC) Solenoid
- KM - Data Output Link (DOL)
- MA - Continuous Memory Failure
- MB - OBD II Readiness Code
- MC - PCM Inactive Background Fault
- MD - PCM-ROM Failure
- NA - Injector Driver Circuit Operation
- NB - Check Engine Light
- NC - Injector Driver Module Enable (IDM-EN)
- QA - Unable to Activate Self-Test/SCP Error/DTC Not Listed
- Component Tests and General Diagnostics
- 1998 models
- Hard Start/No Start Diagnostic Procedures
- Diagnostic Procedure Index
- 1 - Visual Engine/Chassis Inspection
- 2 - Check Engine Oil Level
- 3 - Intake/Exhaust Restriction
- 4 - Sufficient Clean Fuel
- 5 - Tandem Fuel Pump Pressure
- 6 - Perform KOEO On-Demand Self Test
- 7 - Retrieve/Clear Continuous DTCS
- 8 - KOEO Injector Electrical Self Test
- 9A - Check VPWR During Cranking
- 9B - Check RPM Signal While Cranking
- 9C - Monitor ICP While Cranking
- 9D - Check Fuel Pulse Width (Fuel PW) While Cranking
- 10 - Glow Plug System Operation
- Performance Diagnostic Procedures
- Performance Diagnostic Index
- 1 - Visual Engine/Chassis Inspection
- 2 - Sufficient Clean Fuel
- 3 - Check Engine Oil Level
- 4 - Intake Restriction
- 5 - Perform KOEO On-Demand Self Test
- 6 - Retrieve/Clear Continuous DTCS
- 7 - KOEO Injector Electrical Self Test
- 8A - Tandem Fuel Pump Pressure
- 8B - Tandem Fuel Pump Inlet Restriction
- 9 - Air In Fuel System Test
- 10 - Perform KOER on-Demand Self Test
- 11A - Injection Control Pressure Tests
- 11B - Low Idle Stability (ICP Pressure)
- 12 - Crankcase Pressure Test
- 13 - Cylinder Contribution Tests
- 14 - Exhaust Restriction
- 15 - Boost Pressure Test
- Hard Start/No Start Diagnostic Procedures
- 1998.5 models
- Hard Start/No Start Diagnostic Procedures
- Diagnostic Procedure Index
- 1 - Visual Engine/Chassis Inspection
- 2 - Check Engine Oil Level
- 3 - Intake/Exhaust Restriction
- 4 - Sufficient Clean Fuel
- 5 - Electric Fuel Pump Pressure
- 6 - Perform KOEO On-Demand Self Test
- 7 - Retrieve/Clear Continuous DTCS
- 8 - KOEO Injector Electrical Self Test
- 9A - Check VPWR During Cranking
- 9B - Check RPM Signal While Cranking
- 9C - Monitor ICP While Cranking
- 9D - Check Fuel Pulse Width (Fuel PW) While Cranking
- 10 - Glow Plug System Operation
- Performance Diagnostic Procedures
- Performance Diagnostic Index
- 1 - Visual Engine/Chassis Inspection
- 2 - Sufficient Clean Fuel
- 3 - Check Engine Oil Level
- 4 - Intake Restriction
- 5 - Perform KOEO On-Demand Self Test
- 6 - Retrieve/Clear Continuous DTCS
- 7 - KOEO Injector Electrical Self Test
- 8A - Electric Fuel Pump Inlet Restriction
- 8B - Electric Fuel Pump Pressure
- 8C - Fuel Pressure Test at Left Head
- 8D - Fuel Pressure Test at Right Head
- 9 - Perform KOER on-Demand Self Test
- 10A - Injection Control Pressure Tests
- 10B - Low Idle Stability (ICP Pressure)
- 11 - Crankcase Pressure Test
- 12 - Cylinder Contribution Tests
- 13 - Exhaust Restriction
- 14 - Boost Pressure Test
- Hard Start/No Start Diagnostic Procedures
- Technician High Pressure Pump Guide For the 7.3 Power Stroke Engine
- 1998 models
- Scan Tool Testing and Procedures
- Monitors, Trips, Drive Cycles and Readiness Codes
Locations
Service and Repair
Diagrams
Technical Service Bulletins
- Emission Control Systems
- Fuel Delivery and Air Induction
- Fuel Pressure
- Fuel Pressure Release
- Idle Speed
- Accelerator Pedal
- Accelerator Pedal Position Sensor
- Air Cleaner Housing
- Auxiliary Air Valve (Idle Speed)
- Fuel
- Fuel Distributor
- Fuel Filter
- Fuel Injector
- Fuel Line Coupler
- Fuel Pressure Regulator
- Fuel Pressure Sensor/Switch
- Fuel Pump
- Fuel Rail
- Fuel Supply Line
- Fuel Tank
- Fuel Temperature Sensor
- Fuel/Water Separator
- High Pressure Oil Pump
- Intake Air Heater
- Main Relay (Computer/Fuel System)
- Relays and Modules - Fuel Delivery and Air Induction
- Resonator
- Sensors and Switches - Fuel Delivery and Air Induction
- Throttle Cable/Linkage
- Throttle Full Close Switch
- Turbocharger
Description and Operation
Testing and Inspection
Locations
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Ignition System
- Firing Order
- Ignition Timing
- Camshaft Position Sensor
- Sensors and Switches - Ignition System
- Camshaft Position Sensor
- Ignition Switch
Technical Service Bulletins
- Glow Plug System
- Transmission Control Systems
- Actuators and Solenoids - Transmission and Drivetrain
- Lamps and Indicators - Transmission and Drivetrain
- Sensors and Switches - Transmission and Drivetrain
Description and Operation
Testing and Inspection
- Flow of Diagnosis
- Reading and Clearing Diagnostic Trouble Codes
- Diagnostic Trouble Code Tests and Associated Procedures
- Pinpoint Tests
- Before Pinpoint Tests
- Shift Solenoid Operation Chart
- A: Shift Solenoids
- B: Transmission Fluid/Oil Temperature (TFT/TOT) Sensor
- C: Torque Converter Clutch (TCC) Solenoid
- D: Transmission Range (TR)/Manual Lever Position (MLP) Sensor
- E: Electronic Pressure Control (EPC) Solenoid
- G: Coast Clutch Solenoid (CCS)
- H: Solenoid Mechanical Failure
- Scan Tool Testing and Procedures
Diagrams
Technical Service Bulletins
- PROM - Programmable Read Only Memory
- Application and ID
Description and Operation
Locations
Diagrams
Technical Service Bulletins
Tools and Equipment
- Transmission and Drivetrain
- Actuators and Solenoids - Transmission and Drivetrain
- Automatic Transmission/Transaxle
- Actuators and Solenoids - A/T
- Accumulator
- Band
- Band Apply Servo
- Case
- Clutch
- Automatic Transmission Dipstick - Dipstick Tube
- Extension Housing
- Fluid - A/T
- Fluid Line/Hose
- Fluid Pan
- Fluid Pump
- Intermediate Shaft
- Lamps and Indicators - A/T
- Output Shaft
- Overdrive Indicator Lamp
- Overdrive Switch
- Parking Pawl
- Planetary Gears
- Pressure Regulating Solenoid
- Seals and Gaskets
- Sensors and Switches - A/T
- Shift Indicator - A/T
- Shift Interlock
- Shifter A/T
- Shift Linkage
- Sun Gear
- Thrust Washer/Bearing
- Torque Converter
- Transmission Cooler
- Transmission Mode Switch
- Transmission Mount
- Transmission Position Sensor/Switch
- Transmission Speed Sensor
- Valve Body
Description and Operation
Testing and Inspection
Locations
Service and Repair
Diagrams
Specifications
Technical Service Bulletins
- Differential Assembly
- Drive Axles, Bearings and Joints
- Drive/Propeller Shafts, Bearings and Joints
- Flex Plate
- Flywheel
- Lamps and Indicators - Transmission and Drivetrain
- Manual Transmission/Transaxle
- Sensors and Switches - Transmission and Drivetrain
- Transmission Control Systems
- Actuators and Solenoids - Transmission and Drivetrain
- Lamps and Indicators - Transmission and Drivetrain
- Sensors and Switches - Transmission and Drivetrain
Description and Operation
Testing and Inspection
- Flow of Diagnosis
- Reading and Clearing Diagnostic Trouble Codes
- Diagnostic Trouble Code Tests and Associated Procedures
- Pinpoint Tests
- Before Pinpoint Tests
- Shift Solenoid Operation Chart
- A: Shift Solenoids
- B: Transmission Fluid/Oil Temperature (TFT/TOT) Sensor
- C: Torque Converter Clutch (TCC) Solenoid
- D: Transmission Range (TR)/Manual Lever Position (MLP) Sensor
- E: Electronic Pressure Control (EPC) Solenoid
- G: Coast Clutch Solenoid (CCS)
- H: Solenoid Mechanical Failure
- Scan Tool Testing and Procedures
Diagrams
Technical Service Bulletins
- Application and ID
Description and Operation
Testing and Inspection
Locations
Specifications
Technical Service Bulletins
Tools and Equipment
- Brakes and Traction Control
- Antilock Brakes / Traction Control Systems
- ABS Light
- ABS Main Relay
- Diagnostic Connector - ABS
- Electronic Brake Control Module
- Hydraulic Control Assembly - Antilock Brakes
- Wheel Speed Sensor
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Diagnostic Trouble Code Descriptions
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- A Check Yellow ABS Warning Indicator
- A Red Brake Warning Indicator
- B Red Brake Warning Indicator Prove Out
- B Warning Indicator Lamps
- C Anti-Lock Brake Control Module Ground
- C Check the EHCU
- D DTC C1155 Anti-Lock Brake Sensor Coil Resistance
- D Yellow ABS Warning Indicator Lamp for Flash Sequence
- E Check Brake Pedal Position (BPP) Switch
- E Front Anti-Lock Brake Sensor
- F Check Resistance of RABS Valve Isolation Solenoid
- F DTC C1145 Check Sensor Coil Resistance at EHCU Connector
- G Check Resistance of RABS Dump Valve Solenoid
- G Yellow ABS Warning Indicator Does Not Self-Check
- H Determine If Fault Is Hard or Intermittent
- H DTC C1230 Anti-Lock Brake Sensor Coil Resistance
- J DTC C1230 Check Anti-Lock Brake Sensor Indicator
- J Rear ABS Brake Sensor Resistance
- K Check Base Brake Components
- K Determine If the Fault Is Hard or Intermittent
- L DTC C1095, C1096 Pump Motor
- L RABS Valve Dump Solenoid
- M DTC C1113, C1115, C1185 Internal Power Relay
- M Rear ABS Brake Sensor Resistance
- N Check Rear ABS Brake Sensor Restance
- N Check Voltage to the EHCU
- P Check For Fault Repeatability
- P Check Stop Lamp Operation
- Q Check Brake Fluid Level
- R Low Speed ABS Stop
- S Wiggle Test
- Component Tests and General Diagnostics
- Scan Tool Testing and Procedures
- Pinout Values and Diagnostic Parameters
- Monitors, Trips, Drive Cycles and Readiness Codes
Locations
Diagrams
Tools and Equipment
- Brake Bleeding
- Disc Brake System
- Drum Brake System
- Hydraulic System
- Parking Brake System
- Power Brake Assist
- Relays and Modules - Brakes and Traction Control
- Sensors and Switches - Brakes and Traction Control
Service Precautions
Description and Operation
Testing and Inspection
Locations
Specifications
Technical Service Bulletins
- Antilock Brakes / Traction Control Systems
- Starting and Charging
- Sensors and Switches - Starting and Charging
- Ignition Switch
- Neutral Safety Switch
- Relays and Modules - Starting and Charging
- Battery
- Charging System
- Alternator
- Voltage Regulator
Testing and Inspection
- Flow of Diagnosis
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test Notes
- A: Charging System Warning Indicator Is On w/Eng. Running...
- AA: Voltage Gauge Reads High Or Low
- AB: The Generator(s) Are Noisy
- AC: Radio Interference
- AD: Dual Generator Upper Fault Detected
- AE: Dual Generator Lower Fault Detected
- AF: Dual Generator Lower Circuit Fault Detected
- AG: Dual Generator Battery Lamp Circuit Fault Detected
- B:
- C: Charging System Warning Indicator Is On w/ Engine Running...
- D:
- E: Charging System Warning Indicator Operates Correctly But...
- F: Battery Dead / Won't Stay Chrgd / Low Bttry/Gen. Voltage
- G: Charging System Warning Indicator Flickers/Is Intermittent
- H: System Overcharges (Battery Voltage Greater Than 15.5 Volts)
- J: Battery Leakage or Damage
- K: Voltage Gauge Reads High or Low
- L: Generator Is Noisy
- M: Radio Interference
- N: Battery Does Not Hold A Charge (215 Amp Generator)
- P: System Overcharges (215 Amp Generator)
- Q: Charging System Warning Indicator Stays On (215 Amp Gen.)
- R: Chrg Sys. Wrng Ind. Flickers/Is Intermittent (215 Amp .Gen)
- S: Warning Indicator ON, Engine Running, Voltage Steady
- T: Warning Indicator OFF, Inigtion In RUN, Engine OFF
- U: Warning Indicator ON, Engine Running, Voltage Increases
- V: Warning Indicator OK, Battery Voltage Doesn't Increase
- W: Batteries Dead/Won't Stay Charged, Low Btry Voltage
- X: Warning Indicator Flickers, Is Intermittent
- Y: Battery Overcharges (Voltage Greater Than 15 Volts)
- Z: Battery Leakage Or Damage
- Component Tests and General Diagnostics
Locations
Diagrams
Specifications
Tools and Equipment
- Starting System
- Ignition Lock
- Ignition Switch
- Neutral Safety Switch
- Starter Cable
- Starter Motor
- Starter Relay
- Starter Solenoid
Description and Operation
Testing and Inspection
Diagrams
Specifications
Technical Service Bulletins
- Power and Ground Distribution
- Electronic Noise Suppressor
- Fuse
- Fuse Block
- Fusible Link
- Grounding Point
- Multiple Junction Connector
- Power Distribution Relay
- Relays and Modules - Power and Ground Distribution
Diagrams
Technical Service Bulletins
Technical Service Bulletins
- Sensors and Switches - Starting and Charging
- Power and Ground Distribution
- Electronic Noise Suppressor
- Fuse
- Fuse Block
- Fusible Link
- Grounding Point
- Multiple Junction Connector
- Power Distribution Relay
- Relays and Modules - Power and Ground Distribution
Diagrams
Technical Service Bulletins
- Steering and Suspension
- Alignment
- Sensors and Switches - Steering and Suspension
- Steering
- Suspension
- Axle Beam
- Ball Joint
- Cross-Member
- Radius Arm
- Sensors and Switches - Suspension
- Spindle
- Stabilizer Bar
- Suspension Spring ( Coil / Leaf )
- Suspension Strut / Shock Absorber
- Suspension Travel Bumper
- Wheel Bearing
- Wheel Hub
Service Precautions
Description and Operation
Testing and Inspection
Locations
Service and Repair
Technical Service Bulletins
- Wheels and Tires
Technical Service Bulletins
- Heating and Air Conditioning
- Accumulator HVAC
- Air Door
- Air Duct
- Air Register
- Blower Motor
- Blower Motor Relay
- Blower Motor Resistor
- Blower Motor Switch
- Cabin Air Filter / Purifier
- Compressor HVAC
- Compressor Fitting HVAC
- Condenser HVAC
- Control Assembly
- Coupler HVAC
- Evaporator Case
- Evaporator Core
- Expansion Block/Orifice Tube
- Expansion Valve
- Heater Core
- Heater Core Case
- Heater Hose
- High Pressure Safety Valve HVAC
- Hose/Line HVAC
- Receiver Dryer
- Refrigerant
- Refrigerant Filter
- Refrigerant Oil
- Refrigerant Pressure Sensor / Switch
- Relays and Modules - HVAC
- Sensors and Switches - HVAC
- Service Port HVAC
- Vacuum Harness HVAC
- Vacuum Reservoir HVAC
Service Precautions
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Icons Used With Pinpoint Tests
- A: Improper/Erratic Air Flow From Outlet(s)
- B: Insufficient/Erratic or No Heat
- C: The A/C Does Not Operate/Does Not Operate Correctly
- D: Insufficient A/C Cooling
- E: No Operation In All the Temperature Settings
- F: Blower Motor Does Not Operate
- G: The Blower Motor Operates Continuously In High Speed
- H: No Operation In High Blower Setting
- J: Insufficient A/C Cooling-Auxiliary System
- K: Aux Blower Inop-W/Out Rear Aux Heater Blower Switch
- L: Aux Blower Motor Inop Using Rear Aux Blower Switch
- M: Front Aux Blower Motor Switch Operates Only In HI
- N: Rear Aux Blower Motor Switch Operates Only In HI
- P: Front Auxiliary Blower Motor Switch No/Operate In HI
- Q: Rear Aux Blower Motor Switch Inop In HI
- Component Tests and General Diagnostics
Service and Repair
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Restraints and Safety Systems
- Air Bag Systems
- Air Bag(s) Arming and Disarming
- Air Bag
- Air Bag Control Module
- Clockspring Assembly / Spiral Cable
- Impact Sensor
- Safing Sensor
- Side Air Bag
- Standby Power Supply
- Malfunction Lamp / Indicator
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Glossary Of Terms Used In Pinpoint Tests
- Special Tool(s) Used in Pinpoint Tests
- A: DTC B1671 - Batt. Volt. Out of Range (Continuous Indicator)
- B: LFC 14/DTC B1914 - Primary Crash Sensor Short to Ground
- C: LFC 15/DTC B1915 - Driver Air Bag Circuit Failure
- D: LFC 16/DTC B1920 - Passenger Air Bag Circuit Failure
- E: LFC 17/DTC B1876-Driver Side Pretensioner Ckt Short to Gnd
- F: LFC 18/DTC B1880 - Pass Belt Assy Preten. Ckt Short to Gnd
- G: LFC 19/DTC B1231 - Crash Event Detected
- H: LFC 21/DTC B1921-ECS Bracket Hi Resist/Incorrectly Mounted
- I: LFC 24/DTC B1342 - ECS Defective
- J: LFC 29/DTC C1415 - Incorrect Module Configuration
- K: LFC 32/DTC B1932 - Driver Air Bag High Resistance/Open Ckt
- L: LFC 33/DTC B1933 - Pass Air Bag High Resistance/Open Ckt
- M: LFC 34/DTC B1887 - Driver Air Bag Circuit Low Resistance
- N: LFC 35/DTC B1888 - Passenger Air Bag Circuit Low Resistance
- O: LFC 41/DTC B1941-Primary Crash Sensor Feed/Return Ckt Open
- P: LFC 46/DTC B1230-Drivers Preten. Ckt Resist. Out of Range
- Q: LFC 47/DTC B1232 - Pass Belt Preten. Ckt Resis. Out of Range
- R: DTC B1868-Air Bag Indicator Circuit Failure
- S: No Communication With the ECS Module
Locations
Diagrams
Technical Service Bulletins
Tools and Equipment
- Relays and Modules - Restraints and Safety Systems
- Seat Belt Systems
- Air Bag(s) Arming and Disarming
- Child Restraint
- Seat Belt
- Seat Belt Buckle
- Seat Belt Extension
- Seat Belt Height Adjuster
- Seat Belt Reminder Buzzer
- Seat Belt Reminder Lamp
- Seat Belt Retractor
- Seat Belt Tensioner
- Seat Belt Warning Timer
Description and Operation
Testing and Inspection
Service and Repair
Technical Service Bulletins
Tools and Equipment
- Sensors and Switches - Restraints and Safety Systems
- Air Bag Systems
- Accessories and Optional Equipment
- Antenna
- Antitheft and Alarm Systems
- Keyless Entry
- Keyless Entry Module
- Keyless Entry Programming Connector
- Keyless Entry Transmitter
Description and Operation
Testing and Inspection
- Flow of Diagnosis
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Icons Used With Pinpoint Tests
- Special Tool Used While Performing Tests
- A: All Door Locks Are Inoperative
- B: Single Door Lock Is Inoperative - From All Lock Switches
- C: All Door Locks Are Inoperative - From One Switch Only
- D: The Doors Do Not Lock/Unlock Using the Remote Transmitter
- E: The Panic Alarm Feature Is Inoperative
- F: Single Door Inop-Sliding Door OK, Mem Lock Sliding Door Inop
- G: All Door Locks Inop - Doors Lock/Unlock Once W/Ign In Run
Service and Repair
Diagrams
Technical Service Bulletins
Technical Service Bulletins
- Keyless Entry
- Radio, Stereo, and Compact Disc
- Radio/Stereo
- Speaker
- Tape Player
Testing and Inspection
- Flow of Diagnosis
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Diagnostic Special Service Tool(s)
- A: Radio Inoperative - Does Not Operate Properly
- B: Noisy Reception
- C: Continuous Seek/Scan In AM/FM
- D: Poor Quality Sound One or More Speakers (Not All)
- E: Poor Quality Sound From All Speakers
- F: No Sound From One or More Speakers - Not All Speakers
- G: No Sound From All of The Speakers
- H: Loud Pops When Cycling the Ignition Switch
Technical Service Bulletins
Tools and Equipment
- Relays and Modules - Accessories and Optional Equipment
- Towing / Trailer System
- Trailer Connector
Technical Service Bulletins
- Body and Frame
- Air Bag(s) Arming and Disarming
- Doors, Hood and Trunk
- Frame
- Interior Moulding / Trim
- Locks
- Door Locks
- Keyless Entry
- Keyless Entry Module
- Keyless Entry Programming Connector
- Keyless Entry Transmitter
Description and Operation
Testing and Inspection
- Flow of Diagnosis
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Icons Used With Pinpoint Tests
- Special Tool Used While Performing Tests
- A: All Door Locks Are Inoperative
- B: Single Door Lock Is Inoperative - From All Lock Switches
- C: All Door Locks Are Inoperative - From One Switch Only
- D: The Doors Do Not Lock/Unlock Using the Remote Transmitter
- E: The Panic Alarm Feature Is Inoperative
- F: Single Door Inop-Sliding Door OK, Mem Lock Sliding Door Inop
- G: All Door Locks Inop - Doors Lock/Unlock Once W/Ign In Run
Service and Repair
Diagrams
Technical Service Bulletins
- Power Locks
- Trunk / Liftgate Lock Cylinder
Technical Service Bulletins
- Mirrors
- Paint, Striping and Decals
- Relays and Modules - Body and Frame
- Seats
- Power Seat Motor
- Power Seat Switch
- Seat Cover
- Seat Latch
Service Precautions
Description and Operation
Testing and Inspection
- Flow of Diagnosis
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Icons Used With Pinpoint Tests
- Special Tool(s) Used In Pinpoint Tests
- Test Notes
- Test A: Power Seat Completely Inoperative
- Test B: The Power Seat Moves But Is Noisy
- Test C: The Power Seat Moves But Is Loose
- Test D: Power Seat Does Not Make Full Travel
- Test E: Power Seat Does Not Move Horizontally or Vertically
Service and Repair
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Sensors and Switches - Body and Frame
- Weatherstrip
Technical Service Bulletins
- Cruise Control
- Instrument Panel, Gauges and Warning Indicators
- ABS Light
- Audible Warning Device
- Audible Warning Device Control Module
- Charge Lamp/Indicator
- Cigarette Lighter
- Dashboard / Instrument Panel
- Door Switch
- Fuel Gauge
- Headlamp Reminder Indicator
- Instrument Cluster / Carrier
- Air Bag(s) Arming and Disarming
- Instrument Panel Bulb
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- A: Incorrect Fuel Gauge Indication
- B: Incorrect Voltage Gauge Indication
- C: Incorrect Oil Pressure Gauge Indication
- D: Coolant Temperature Reads Inaccurately
- E: Temp Lamp Flickers/Temp Gauge Reads Fully Hot
- F: The Safety Belt Warning Lamp Is Inoperative
- G: Speedometer/Odometer Reads Inaccurately
- H: Lamp Inoperative - Brake Warning
- J: The Charge System Warning Lamp Is Inoperative
- K: A Lamp Is Inoperative - Yellow ABS Warning
- L: Lamp Inoperative - Service Engine Soon
- M: Lamp Inoperative - High Beam
- N: A Lamp Is Inoperative - LH Turn
- P: Lamp Inoperative - RH Turn Lamp
- Q: Lamp Inoperative - Air Bag Warning
- R: Lamp Inop - Low Oil Pressure/High Coolant Temp Warning
- S: Lamp Inoperative - Water In Fuel Warning
- T: Lamp Inoperative - Fuel Filter Warning
- U: Lamp Inoperative - Wait to Start
- Component Tests and General Diagnostics
Service and Repair
Specifications
- Key Reminder Switch
- Malfunction Indicator Lamp
- Odometer
- Oil Pressure Gauge
- Oil Pressure Warning Lamp/Indicator
- Overdrive Indicator Lamp
- Relays and Modules - Instrument Panel
- Seat Belt Reminder Buzzer
- Seat Belt Reminder Lamp
- Sensors and Switches - Instrument Panel
- Shift Indicator - A/T
- Speedometer Module
- Temperature Gauge
- Temperature Sensor (Gauge)
- Temperature Warning Lamp/Indicator
- Volt Meter Gauge
- Water In Fuel Indicator
Description and Operation
Testing and Inspection
Diagrams
Technical Service Bulletins
Tools and Equipment
- Lighting and Horns
- Backup Lamp
- Brake Lamp
- Brake Light Switch
- Cargo Lamp
- Center Mounted Brake Lamp
- Courtesy Lamp
- Daytime Running Lamp
- Dome Lamp
- Door Switch
- Hazard Warning Lamps
- Headlamp
- Headlamp Bulb
- Headlamp Dimmer Switch
- Headlamp Switch
Description and Operation
Testing and Inspection
Adjustments
Service and Repair
Diagrams
Technical Service Bulletins
- Hi-Beam Indicator Lamp
- Horn
- Interior Lighting Module
- License Plate Lamp
- Marker Lamp
- Parking Lamp
- Relays and Modules - Lighting and Horns
- Sensors and Switches - Lighting and Horns
- Tail Lamp
- Trailer Lamps
- Trailer Lighting Relay
- Turn Signals
Description and Operation
Testing and Inspection
- Flow of Diagnosis
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Icons Used With Pinpoint Tests
- A Courtesy Lamps Are Inoperative
- B Courtesy Lamps Stay ON Continuously
- C An Individual Courtesy Lamp Is Inoperative
- D The Demand Lighting Inoperative
- E An Individual Demand Lighting Lamp Is Inoperative
- F Illuminated Entry Inop From One/Both Door Handles
- G Illum Entry Does Not Fade/Lamps Do Not Turn OFF W/IGN in Run
- Component Tests and General Diagnostics
Diagrams
Technical Service Bulletins
Tools and Equipment
- Windows and Glass
- Wiper and Washer Systems
- Relays and Modules - Wiper and Washer Systems
- Sensors and Switches - Wiper and Washer Systems
- Windshield Washer Control Module
- Windshield Washer Pump
- Windshield Washer Reservoir
- Windshield Washer Switch
- Wiper Arm
- Wiper Blade
- Wiper Control Module
- Wiper Motor
- Wiper Motor Linkage
- Wiper Pivot
- Wiper Switch
Description and Operation
Testing and Inspection
- Flow of Diagnosis
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- C: The Low Wiper Speed Does Not Operate Properly
- D: Windshield Wipers Inoperative At High Speed
- Icons Used With Pinpoint Tests
- A: Windshield Washer Inoperative
- B: Windshield Wipers Inoperative-All Switch Positions
- E: Windshield Wipers Inoperative At Interval Setting
- F: Winshield Wipers Will Not Park At Proper Position
- G: The Wipers Stay ON Continuously
- Test Notes
Diagrams
- Application and ID
Testing and Inspection
Locations
Diagrams
- Diagram Information and Instructions
- Exploded Views
- Connector Views
- ABS Main Relay
- Air Bag Control Module
- Air Door Actuator / Motor, HVAC
- Backup Lamp Switch
- Blower Motor Relay
- Blower Motor Switch
- Data Link Connector
- Daytime Running Lamp Control Unit
- Electronic Brake Control Module
- Engine Control Module
- Fuel Injector
- Glow Plug
- Hazard Warning Switch
- Headlamp Dimmer Switch
- Headlamp Switch
- Horn Relay
- Ignition Switch
- Injector Driver Module
- Instrument Panel, Gauges and Warning Indicators
- Interior Lighting Module
- Keyless Entry Module
- Main Relay (Computer/Fuel System)
- Multiple Junction Connector
- Neutral Safety Switch
- Power Distribution Relay
- Power Door Lock Relay
- Power Door Lock Switch
- Power Mirror Switch
- Power Seat Motor
- Power Seat Switch
- Power Window Switch
- Radio/Stereo
- Trailer Connector
- Trailer Lighting Relay
- Transmission Control Systems
- Transmission Position Sensor/Switch, A/T
- Transmission Speed Sensor, A/T
- Transmission Speed Sensor, M/T
- Turn Signal Switch
- Windshield Washer Switch
- Wiper Control Module
- Wiper Motor
- Wiper Switch
- Electrical Diagrams
- Power and Ground Distribution
- Air Bag Systems
- Antilock Brakes / Traction Control Systems
- Brake Fluid Level Sensor/Switch
- Charging System
- Cruise Control
- Heating and Air Conditioning
- Instrument Panel, Gauges and Warning Indicators
- Keyless Entry
- Lighting and Horns
- Mirrors
- Power Locks
- Powertrain Management
- Radio/Stereo
- Seat Belt Tensioner
- Seats
- Shift Interlock, A/T
- Starting System
- Trailer Connector
- Transmission Control Systems
- Windows
- Wiper and Washer Systems
- Mechanical Diagrams
- Fluid Diagrams
- Vacuum and Vapor Hose Diagrams
- Components
- Connectors
- Grounds
- Splices
Specifications
- Electrical Specifications
- Mechanical Specifications
- Accumulator HVAC
- Air Bag
- Air Bag Control Module
- Alignment
- Alternator
- Antenna
- Axle Beam
- Axle Nut
- Ball Joint
- Battery
- Brake Switch (Cruise Control)
- Brakes and Traction Control
- System Specifications
- Backing Plate
- Brake Caliper
- Brake Drum
- Brake Hose/Line
- Brake Master Cylinder
- Brake Pad
- Brake Proportioning/Combination Valve
- Brake Rotor/Disc
- Brake Shoe
- Electronic Brake Control Module
- Hydraulic Control Assembly - Antilock Brakes
- Parking Brake Control
- Vacuum Brake Booster
- Vacuum Pump, Brakes
- Wheel Cylinder
- Wheel Speed Sensor
- Compressor Fitting HVAC
- Compressor HVAC
- Condenser HVAC
- Cooling System
- Dashboard / Instrument Panel
- Daytime Running Lamp Control Unit
- Engine
- System Specifications
- Camshaft Bearing
- Camshaft Gear/Sprocket
- Camshaft Thrust Plate
- Camshaft, Engine
- Cylinder Block Assembly
- Cylinder Head Assembly
- Drive Belt
- Drive Belt Tensioner
- Engine Mount
- Engine Oil Dip Stick - Dip Stick Tube
- Idler Pulley
- Lifter / Lash Adjuster, Valve
- Oil Line, Engine
- Oil Pan, Engine
- Oil Pick Up/Strainer
- Oil Pump, Engine
- Push Rod
- Rear Crankshaft Main Bearing Seal
- Timing Components
- Evaporator Case
- Evaporator Core
- Exhaust Manifold
- Exhaust Pipe
- Firing Order
- Fuel Delivery and Air Induction
- Glow Plug
- Glow Plug Relay
- High Pressure Safety Valve HVAC
- Horn
- Hose/Line HVAC
- Ignition Switch
- Impact Sensor
- Information Bus
- Instrument Cluster / Carrier
- Mirrors
- Radio/Stereo
- Radius Arm
- Rear Door Window Regulator
- Receiver Dryer
- Refrigerant Pressure Sensor / Switch, HVAC
- Seat Belt
- Seat Belt Buckle
- Seat Belt Height Adjuster
- Seat Belt Retractor
- Seat Belt Tensioner
- Seats
- Speaker
- Stabilizer Bar, Sway Control
- Starter Motor
- Starter Relay
- Starter Solenoid
- Steering
- Suspension Spring ( Coil / Leaf )
- Suspension Strut / Shock Absorber
- Suspension Travel Bumper
- Temperature Sensor (Gauge)
- Tires
- Transmission and Drivetrain
- System Specifications
- Automatic Transmission/Transaxle
- Differential Assembly
- Drive Axles, Bearings and Joints
- Drive/Propeller Shafts, Bearings and Joints
- Flex Plate
- Flywheel
- Vehicle Speed Sensor
- Voltage Regulator
- Wheel Stud / Lug Nut
- Window Track
- Windshield Washer Reservoir
- Wiper Arm
- Wiper Blade
- Wiper Motor
- Wiper Motor Linkage
- Wiper Pivot
- Pressure, Vacuum and Temperature Specifications
- Capacity Specifications
- Fluid Type Specifications
Technical Service Bulletins
Diagnostic Trouble Codes