Operation CHARM: Car repair manuals for everyone.

Installation






1. Install a new engine timing cover gasket on the engine timing cover, then position the engine timing cover on the front cover to cylinder block dowels.








2. Loosely install the cover fasteners.
3. Tighten the fasteners in two stages following the sequence shown.
- Stage 1: Tighten fasteners 1 through 5 to 20-30 Nm (15-22 ft. lbs.)
- Stage 2: Tighten fasteners 6 through 15 to 40-55 Nm (30-41 ft. lbs.)





4. Tighten the bolts in the sequence shown.
- Stage 1: Tighten to 20 Nm (15 ft. lbs.)
- Stage 2: Tighten an additional 60 degrees

NOTE: Be sure to tighten the bolts in two stages.





5. Connect the CKP sensor electrical connector.





6. Install the bolts.
7. Lower the vehicle.
8. Install the water pump.





9. Connect the CMP electrical connector.
10. Raise and support the vehicle.
11. Install a new crankshaft front seal and the crankshaft pulley.
12. Lower the vehicle.
13. Install the valve covers.
14. Install the radiator and fill the cooling system.
15. Install the engine Air Cleaner (ACL) and the air cleaner outlet tube.
16. Connect the battery ground cable.
17. Fill the engine with oil.
- Use engine oil meeting Ford specification WSS-M2C153-G.