Repair and Diagnosis: Technical Service Bulletins
- How to Find Technical Service Bulletins by Category/Symptom
- Recalls
- Emissions
- Generals
- Safety
- Recall - Cracked Fuel Tanks, Incorrect VIN's Listed
- Recall 01V114000: Possible Fuel Tank Crack
- Recall - Incorrect Speedometer Gear Installed
- Recall 07V336000: Cruise Control Fire Hazard
- Recall 08V051000: Incorrect Speed Control Jumper Harness
- Recall - Cruise Control Switch Jumper Harness
- Recall - Cruise Control Deactivation Switch Inspection
- Important Reminder Customer Letter - Truck
- Dealer Letter
- Attachment I - Administrative Information
- Attachment II - Labor and Parts Information
- Attachment III - Technical Information
- Attachment IV - FJH Parts Application Chart
- Attachment V - Dealer Q & A
- Important Reminder Owner Letter - Car - Parts Available
- Important Reminder Owner Letter - Truck - Required Service Not Performed Yet
- Owner Letter
- Recall 09V399000: Cruise Control Deactivation Switch
- Recall - Cruise Control Deactivation Switch Overheating
- Customer Interest
- HVAC - Blower Motor Inoperable or Functions On 1 Speed
- Fuel Pump - Whine Heard Through Radio Speakers
- Audio System - Whining/Buzzing Noise From Speakers
- Engine - Rough Idle/Noise When Cold
- Frame - Creaking Noise/Cracked
- Wheels/Tires - Vibration Above 45 MPH
- Side Doors - Wind Noises
- Steering Column - Clunking Felt Rocking Steering Wheel
- Ignition Key - Hard To Remove From Ignition Cylinder
- Steering Column - Squeaking/Moaning Noise On Turns
- Rear Axle, Dana 80,- Whine Noise
- A/T - Torque Converter Access Plug Dislodges
- Compuvalve - Rough Idle Speed/Stalls at Idle Speeds
- Engine Controls - Engine Surge/Rolling Idle/DTC's Set
- Engine - Fast Idle Speed/MIL ON/DTC P1506 Set
- Engine - Lean Driveability Symptoms
- A/T - E4OD Harsh 1-2 Shift On Light Throttle
- Power Seat Switch - Button Comes Off
- Emissions - MIL ON/DTC's Stored/Check Fuel Cap Lamp ON
- A/T - 4R70W TCIL ON/Code P0782/Delayed/No 2-3 Upshift
- Driveline - Clunk/Bump Starting From A Stop
- Power Door Locks/Keyless Entry - Inoperative When Wet
- Seat Belt - Slow To Retract
- Windshield - Water Leaks
- Exhaust System - Buzzing/Rattling Noise
- A/T - E4OD/4R100 Ticking Noise On Start Up
- Keyless Entry Transmitter - Intermittent Operation
- Ignition Switch - High Turning Effort/MIL ON/DTC's Set
- Paint - Rough Texture
- A/T - Inadvertent Shift Interlock Disabling
- A/T - E4OD 4-1 Downshift During Forced 4-2 Downshift
- Suspension - Spring Tower Flange Cracking
- A/T - 4R70W (Remanufactured) Delayed or No 2-3 Upshift
- Front Passenger Side Stepwell Cover - Not Flush
- A/C - Unable To Control Temperature
- Steering/Suspension - Apparent 'Dogtracking'
- A/C - Heater Core Electrolysis/Leakage
- Restraints - Air Bag Lamp ON/DTC's B1876/B1880/B1920
- Starting System- No Crank Condition
- Steering/Brakes - Brake Pedal Kick-Back/Grabbing
- Chemicals,Additives
- Recommended Repairs
- Seals, Gaskets
- Superceded Bulletins
- 98-5A-44 - 06/22/98
- Recall - Speed Control Deactivation Switch Defects
- Recall - Cruise Control Switch Circuit Defect
- 05S28S12 - 08/20/07
- 05S28S11 - 08/03/07
- Paint - Materials For Warranty And Post Warranty Repair
- Locks - Lock Service Package Availability
- Locks - Lock Service Kit Availability
- Locks - Lock Service Kits Availability
- Interior Trim - Repairs To Vinyl Surfaces
- Side Doors - Wind noise Service Tip
- Side Doors - Wind Noise Service Tip
- Side Door - Wind Noise Service Tips
- Air Bag System - Lamp ON/Multiple DTC's Set
- A/C - Identification Of Non Approved Refrigerants
- A/T - 4R70W Delayed Or No 2-3 Upshift
- Suspension/Frame - Spring Tower Cracking
- Frame - Creaking Noise While Turning
- Steering Column - Squeaking Noise While Turning
- Electrical - Wiring Soldering/Crimping Tips
- Wire Splicing And Wire Harness- Terminal Repair Kit
- Wire Harness - Terminal Repair Kit/Wire Splice Procedure
- Wire Harness - Terminal Repair And Wire Splice Kit
- Recall - Incorrect Cruise Control Jumper Harness
- Ignition Cylinder - Hard To Turn or Remove Ignition Key
- Battery - Service/Charging Tips
- Battery - Charging Tips and Guidelines
- Brakes - Roughness/Vibration
- Brake Rotor - Hub Mounted Machining Equipment
- A/T - New Transmission Cooler Flusher/Service Tip
- A/T - 4R100 Orange Tag Service Procedure
- A/T- E4OD/4R100 Parts Usage Chart
- Shift Interlock (BRAKE) - Inadvertent Disabling
- Brake Shift Interlock - Inadvertent Disabling
- A/T - E4OD Harsh 1-2 Shift At Light Throttle
- Speaker - Whining/Buzzing Noise
- Speakers - Whining/Buzzing Noise
- Diesel Engine - Rough Idle During Break-In
- EVAP System - MIL ON Multiple DTC's Set
- Evaporative Emission Canister - Components Availability
- Electrical/SRS - Air Bag Lamp ON/DTC's Set
- Engine Controls - General PCM Reprogramming Procedures
- Electrical - Air Bag Lamp ON/Multiple DTC's Set
- A/T - E4OD MIL ON/DTC's 62/628/1728 Set
- Emissions - MIL ON/EVAP System DTC's Set
- PCM - Out Of Vehicle Reprogramming
- IAC Valve - Fast Idle Speed/MIL ON/Code P1506 Stored
- Exhaust System - Buzzing/Rattling Noises
- Heater Core - Repeated Failure
- Engine - Cylinder Head Straightedge Flatness Check
- Battery - Battery EYE Function/Charging Service Tips
- A/T - Fluid Application Charts
- A/T - E4OD/4R100 In Line Filter Kit Tips
- A/T - E4OD/4R100 Fluid In-Line Filter Kit
- Alignment/Suspension - ``Dogtracking'' Condition
- Engine - Oil Recommendations/Applications
- Automatic Transmission - Fluid Usage Charts
- A/C - Identifying Non-Approved Refrigerants
- Ignition System - Engine Misfire Diagnostics Tips
- Ignition System - Engine Misfire Diagnostic Tips
- Engine - Cylinder Head Spark Plug Thread Repair
- All Technical Service Bulletins
- HVAC - Blower Motor Inoperable or Functions On 1 Speed
- A/C - Filtering Refrigerant After Compressor Replacement
- A/C System - Diagnosis and Service Tips
- Driveability - Vacuum Leak Detection
- Aluminum Engine - New Cleaners/Service Tips
- Electrical - New Terminal Grease Released For Service
- Fuel Pump - Replacement Procedure
- Fuel Pump - Whine Heard Through Radio Speakers
- Audio System - Whining/Buzzing Noise From Speakers
- Engine - Rough Idle/Noise When Cold
- Engine - Aluminum Block/Head Machining
- Engine - Cylinder Head Straightedge Surface Check
- Warranty - Exhaust Manifolds Update
- Frame - Creaking Noise/Cracked
- Ball Joint - Proper Inspection Procedure
- Wheels/Tires - Road Force Measurement Equipment
- Wheels/Tires - Vibration Above 45 MPH
- Side Doors - Wind Noises
- Steering Column - Clunking Felt Rocking Steering Wheel
- Ignition Key - Hard To Remove From Ignition Cylinder
- Steering Column - Squeaking/Moaning Noise On Turns
- Rear Axle, Dana 80,- Whine Noise
- A/T - Cooler Flushing Service Tips
- A/T - Torque Converter Access Plug Dislodges
- Fuel Injectors - Non Warranty Reimbursement Testing
- Compuvalve - Rough Idle Speed/Stalls at Idle Speeds
- Engine Controls - Engine Surge/Rolling Idle/DTC's Set
- PCM - Reprogramming Out of Vehicle
- Emissions/Engine Controls - Driveability Diagnosis
- Engine Controls - Bi-Fuel O2 Sensor Diagnostics
- Engine - Fast Idle Speed/MIL ON/DTC P1506 Set
- Engine - Lean Driveability Symptoms
- Ignition System - Coil-On-Plug Misfire Diagnostic Tips
- A/T - E4OD Harsh 1-2 Shift On Light Throttle
- Engine Controls - General PCM Programming Procedures
- Recall - Cracked Fuel Tanks, Incorrect VIN's Listed
- Recall 01V114000: Possible Fuel Tank Crack
- Power Seat Switch - Button Comes Off
- Hub-Mount Brake Rotor Machining Equipment
- Headlamp - Alignment On Incomplete Vehicles
- Engine Head Gasket - Approved Replacement Procedures
- Paint - Anti Chip Stone Abrasion Undercoat Service Tip
- Safety Certification Label - Cleaning Precautions
- Body - Structural Adhesive Recommendations
- Recall - Emission Control Label Replacement
- Evaporative Emission Canister - Components Availabilit
- Emissions - MIL ON/DTC's Stored/Check Fuel Cap Lamp ON
- LPG - Parameter Identification Data Input and Output
- A/T - Multiple DTC's Stored Diagnosis
- A/T - E4OD TCIL Flashing/DTC's 62/628/1728 Stored
- A/T - 4R70W TCIL ON/Code P0782/Delayed/No 2-3 Upshift
- Driveline - Clunk/Bump Starting From A Stop
- Interior Door Trim Panel - Replacement Tip
- Power Door Locks/Keyless Entry - Inoperative When Wet
- Seat Belt - Slow To Retract
- Windshield - Water Leaks
- Campaign - Windshields Not Marked With AS1 Standard
- Motor Oil - Viscosity Grade Recommendation
- Engine Oil - Oil Recommendations/Applications
- Exhaust System - Buzzing/Rattling Noise
- A/T - E4OD/4R100 Ticking Noise On Start Up
- A/T - 4R70W Orange Service Tag Service Procedure
- A/T - 4R100 Orange Service Tag Service Procedure
- A/T - Cold Fluid Level Checking
- A/T - Transmission Flush and Fill Tool Available
- Keyless Entry Transmitter - Intermittent Operation
- A/T - Mercon V ATF Usage
- Ignition Switch - High Turning Effort/MIL ON/DTC's Set
- Recall - Incorrect Speedometer Gear Installed
- Engine - New Gasket Sealer
- Engine - Oil System Priming Procedures
- Wire Harness - Terminal Repair Kit
- Fuel Economy - Customer Expectation vs. Vehicle Usage
- Bi Fuel System - Component Identification
- Keyless Entry System - Service Tips
- Interior Trim - Vinyl Surface Repair Tips
- Locks - Lock Service Packages Available
- Paint - Surface Defect Removal Without Repainting
- Paint - Materials For After Warranty/Warranty Repairs
- Paint - Rough Texture
- A/T - Inadvertent Shift Interlock Disabling
- A/T - Main Controls/Separator Plate/Gaskets Usage
- A/T - E4OD 4-1 Downshift During Forced 4-2 Downshift
- Suspension - Spring Tower Flange Cracking
- A/T - 4R70W (Remanufactured) Delayed or No 2-3 Upshift
- A/C - Identification of Non Approved Refrigerants
- A/T - 4R70W Needle Bearing/Race Kit Service Tip
- Front Passenger Side Stepwell Cover - Not Flush
- A/C - Unable To Control Temperature
- Brakes - Vibration/Inspection Service Tips
- Manual Adjusting Parking Brake System - Service Tip
- Fuel - Volatility Related Driveability Concerns
- Wheel Alignment - Procedures For Incomplete Vehicles
- Steering/Suspension - Apparent 'Dogtracking'
- Seat Leather - Cleaning Procedure Tips
- Bi-Fuel System - Compuvalve Replacement
- Bi-Fuel - Lock Off Solenoid/Tank Valve Coil Resistance
- Engine - Reman Engine Head Gasket Identification
- A/C - Heater Core Electrolysis/Leakage
- Restraints - Air Bag Lamp ON/DTC's B1876/B1880/B1920
- Starting System- No Crank Condition
- Steering - Mercon V(R) Fluid Usage
- Steering/Brakes - Brake Pedal Kick-Back/Grabbing
- Recall 07V336000: Cruise Control Fire Hazard
- Engine - Spark Plug Hole Thread Repair Procedure
- Recall 08V051000: Incorrect Speed Control Jumper Harness
- Recall - Cruise Control Switch Jumper Harness
- Recall - Cruise Control Deactivation Switch Inspection
- Important Reminder Customer Letter - Truck
- Dealer Letter
- Attachment I - Administrative Information
- Attachment II - Labor and Parts Information
- Attachment III - Technical Information
- Attachment IV - FJH Parts Application Chart
- Attachment V - Dealer Q & A
- Important Reminder Owner Letter - Car - Parts Available
- Important Reminder Owner Letter - Truck - Required Service Not Performed Yet
- Owner Letter
- Recall 09V399000: Cruise Control Deactivation Switch
- Recall - Cruise Control Deactivation Switch Overheating
- Comprehensive Noise/Vibration/Harshness Procedure
- Overview
- Description and Operation
- Diagnosis and Testing
- Overview
- Diagnostic Process
- 1. Customer Interview
- 2. Pre-Drive Check
- 3. Preparing For the Road Test
- 4. Verify the Customer Concern
- 5. Road Test
- 6. Check OASIS/TSBs/Repair History
- 7. Diagnostic Procedure
- NVH Condition and Symptom Categories
- Symptom Charts
- Pinpoint Tests
- Overview
- Pinpoint Test A: Brake Vibration/Shudder Diagnosis
- Pinpoint Test B: Engine Ticking Noise Diagnosis
- Pinpoint Test C:Front ENG. ACC. Drive (Fead) Bearing Hoot Diag.
- Pinpoint Test D: Power Steering Moan Diagnosis
- Pinpoint Test E: Engine Driven Cooling Fan Moan Diagnosis
- Pinpoint Test F: Drumming Noise Diagnosis
- Pinpoint Test G: Engine Ticking, Knock/Continuous Rattle Diag.
- Pinpoint Test H: Front Suspension Noise Diagnosis
- Pinpoint Test I: Rear Suspension Noise Diagnosis
- Pinpoint Test J: Wheel and Tire Diagnosis
- Pinpoint Test K: High Speed Shake or Shimmy Diagnosis
- Pinpoint Test L: Clutch Vibration
- Pinpoint Test M: Transfer Case Vibration
- Component Tests
- Tire Wear Patterns & Frequency Calculations
- General Procedures