Captain's Chair
DISASSEMBLY1. Remove the seat regulator control switch.
2. Unwrap the armrest cover to access the armrest bolt.
3. Remove the armrest bolt and spring washer.
4. Remove the safety belt nut cover.
1 Remove the screws.
2 Remove the safety belt nut cover.
5. Remove the front seat safety belt buckle.
1 Remove the nut.
2 Remove the front seat safety belt buckle.
6. Remove the front seat back pad adjuster.
1 Remove the two screws.
2 Remove the front seat back pad adjuster.
7. Remove the outboard front seat adjuster from the front seat cushion frame.
1 Remove the bolts.
2 Remove the outboard front seat adjuster.
NOTE: Do not damage the plastic pivot bushing when removing the seat back frame.
8. Pull the front seat back frame away from the inboard front seat hinge and feed the lumbar support gear through the seat cushion opening to remove the front seat back.
9. Unfasten the front seat back cover retainer.
10. Pull the cover away from the hook and loop attachments.
11. Unfasten the front seat back hook and loop near the head-rest portion of the seat back and remove the front seat back cover.
12. Remove the front seat back from the front seat back frame.
13. Remove the outboard front seat adjuster.
1 Remove the bolts.
2 Remove the outboard front seat adjuster.
14. Remove the two front seat riser supports and the riser brackets.
1 Remove the nuts.
2 Remove the front seat riser supports and the riser bracket.
15. Remove the front seat tracks.
1 Remove the bolts.
2 Remove the front seat tracks.
NOTE:
^ Manual seat shown, power seat similar.
^ The front seat tracks are replaced as an assembly.
16. Remove the manual seat track release bar.
1 Drill out the rivet.
2 Remove the bolts.
3 Remove the manual seat track release bar.
17. Unfasten the four front seat cushion cover retainers.
18. Remove the six hog rings and remove the front seat cushion cover.
19. Remove the front seat cushion pad pushpins.
20. Remove the front seat cushion pad from the front seat cushion frame.
ASSEMBLY
1. Insert the front seat cushion pad into the front seat cushion frame.
2. Install the front seat cushion pad pushpins.
3. Position the front seat cushion cover and install the listing wires and hog rings.
4. Fasten the four seat cushion cover retainers.
5. Install the manual seat track release bar.
1 Position the manual seat track release bar onto the front seat track.
2 Install the bolts and the rivet.
6. Install the front seat tracks.
1 Position the front seat tracks.
2 Install the bolts.
7. Install the front seat riser supports.
1 Position the front seat riser supports and the riser bracket.
2 Install the nuts.
NOTE: Inspect the seat riser supports and verify that plastic isolators are in place.
8. Install the outboard front seat adjuster.
1 Position the outboard front seat adjuster.
2 Install the bolts.
9. Insert the front seat back pad into the front seat back frame.
10. Position the front seat back cover and install the five hog rings.
11. Fasten the front seat back hook and loop near the head-rest portion of the seat back.
12. Fasten the front seat back cover retainer.
13. Feed the lumbar support gear through the seat cushion opening and push the seat back frame into the front seat hinge.
NOTE: Inspect the seat back pivot bushing and replace if damaged.
14. Connect the outboard front seat hinge to the front seat cushion frame.
1 Position the front seat hinge.
2 Install the bolts.
15. Install the front seat back pad adjuster.
1 Position the front seat back pad adjuster.
2 Install the two screws.
16. Install the front seat safety belt buckle.
1 Position the front seat safety belt buckle.
2 Install the bolt.
17. Install the safety belt nut cover.
1 Position the safety belt nut cover.
2 Install the screws.
18. Position the armrest and install the bolt.
19. Install the seat regulator control switch.
20. Install the Captain's chair or 40% seat.