Repair and Diagnosis: Technical Service Bulletins
- How to Find Technical Service Bulletins by Category/Symptom
- Recalls
- Generals
- Safety
- Recall - Wheel Lug Nuts Loose
- Recall 98V095000: Lug Nut Replacement
- Recall 98V095000: Lug Nut Defect
- Recall 05V388000: Cruise Control Switch Replacement
- Recall - A/T Shift Cable Retention
- Recall 97V17100: A/T Shift Cable Defect
- Recall 97V171000: Shift Cable Disengages
- Recall 97V171000: Shift Cable Attachment
- Recall 00V073000: Trailer Hitch Attaching Bolts Loose
- Recall - Trailer Hitch Hardware Replacement
- Recall 00V168000: Daytime Running Lights Too Bright
- Recall - Daytime Running Lamp Non-Compliance
- Recall 07V336000: Cruise Control Fire Hazard
- Recall - Cruise Control Deactivation Switch Inspection
- Important Reminder Customer Letter - Truck
- Dealer Letter
- Attachment I - Administrative Information
- Attachment II - Labor and Parts Information
- Attachment III - Technical Information
- Attachment IV - FJH Parts Application Chart
- Attachment V - Dealer Q & A
- Important Reminder Owner Letter - Car - Parts Available
- Important Reminder Owner Letter - Truck - Required Service Not Performed Yet
- Owner Letter
- Customer Interest
- A/C - Whistling Noise When Driving With A/C OFF
- Air Conditioning - Musty/Mildew Type Odors
- A/C System - Musty/Mildew Odors
- Drivetrain - Vibration/Shimmy Above 45 MPH
- Fuel Pump - Driveability Lack of Fuel Pressure
- Fuel Pump - Whine Heard Through Radio Speakers
- Audio System - Whining/Buzzing Noise From Speakers
- Engine - Rough Idle/Noise When Cold
- Engine - Oil Leaking From Head Gasket
- Engine - Rough Running/MIL ON/DTC'S Set
- A/T Cooler - Fluid Leaks at Radiator
- Exhaust System - Cracks/Breaks Between Muffler/Tailpipe
- A/C - Blower Motor Stays on HIGH
- Air Suspension - Underhood Buzzing Noises
- Suspension - Air Suspension Excessive Compressor Noise
- Bumper - Rust Staining
- Overview
- 1997-98 Expedition/F-150/250 LD 4X4 Frnt. Bumper
- 1997-98 F-150/250 LD 4X2 Front Bumper
- 1997-98 F-150/250 LD Rear Bumper (4X2/4X4)
- 1990-97 F-250 HD/F-350/Bronco Frnt./Rear Bumper
- 1997-98 Expedition - Rear Bumper
- 1997 Explorer XLT/Eddie Bauer - Frnt. Bumper
- 1997 Explorer - Rear Bumper
- 1997 Econoline - Front Bumper
- Side Doors - Wind Noises
- Body/Frame - Water Leaks Causing Electrical Problems
- Ignition Key - Hard To Remove From Ignition Cylinder
- Steering/Driveline - High Speed Vibration
- Front Differential - Moaning Noise In 2WD Mode
- Drivetrain - Rear Differential Whine/Hum Noise
- A/T - Torque Converter Access Plug Dislodges
- PCM - MIL ON/Multiple DTC's Set/Driveability Concerns
- Engine - Fast Idle Speed/MIL ON/DTC P1506 Set
- Engine - Lean Driveability Symptoms
- ABS - Lamp ON/DTC B1342 Stored
- Fuel Rail - Fuel Leaks At Spring Lock Coupler
- Engine - High Idle Speeds/Throttle Sticks
- Emissions - High Idle Speeds/Throttle Sticking
- Engine - High Idle and Sticking Throttle When Cold
- Power Seat Switch - Button Comes Off
- Front Suspension - Clunking Noise
- Outside Window Mouldings - Stained/Discolored
- Emissions - MIL ON/DTC's Stored/Check Fuel Cap Lamp ON
- A/T - 4R70W TCIL ON/Code P0782/Delayed/No 2-3 Upshift
- Rear Axle - Chattering On Turns Or Cornering
- Body - Corrosion At Bottom of Door or Tailgate
- Windshield - Water Leaks
- Mirrors - Side View Glass Deterioration
- Exhaust System - Buzzing/Rattling Noise
- A/T - E4OD/4R100 Ticking Noise On Start Up
- Engine - High Idle/Sticking Throttle
- Ignition Switch - High Turning Effort/MIL ON/DTC's Set
- A/C - No/Intermittent Auxiliary A/C Mode/Blower Control
- Paint - Rough Texture
- A/T - Inadvertent Shift Interlock Disabling
- Air Suspension - Lamp ON/DTC's B2140 or C2140 Set
- Suspension - Warning Lamp ON/DTC's C1770/C1845
- Running Boards - Too Narrow When Exiting Vehicle
- A/T - E4OD 4-1 Downshift During Forced 4-2 Downshift
- A/T - 4R70W (Remanufactured) Delayed or No 2-3 Upshift
- MIL ON/DTC P0503/Erratic Speedometer/Shifting
- Body - Front Window(s) Pop/Thump Noise at End of Travel
- Front Leather Seats - Wear Prematurely
- A/C - Heater Core Electrolysis/Leakage
- Starting System- No Crank Condition
- 4X4/AWD System - Shudder On Accel/Decel/Binding On Turns
- Chemicals,Additives
- Bumper - Rust Staining
- Overview
- 1997-98 Expedition/F-150/250 LD 4X4 Frnt. Bumper
- 1997-98 F-150/250 LD 4X2 Front Bumper
- 1997-98 F-150/250 LD Rear Bumper (4X2/4X4)
- 1990-97 F-250 HD/F-350/Bronco Frnt./Rear Bumper
- 1997-98 Expedition - Rear Bumper
- 1997 Explorer XLT/Eddie Bauer - Frnt. Bumper
- 1997 Explorer - Rear Bumper
- 1997 Econoline - Front Bumper
- Paint - Rough Texture
- Bumper - Rust Staining
- Generals
- Labor/Parts Updates
- Manual Updates
- Recommended Repairs
- Bumper - Rust Staining
- Overview
- 1997-98 Expedition/F-150/250 LD 4X4 Frnt. Bumper
- 1997-98 F-150/250 LD 4X2 Front Bumper
- 1997-98 F-150/250 LD Rear Bumper (4X2/4X4)
- 1990-97 F-250 HD/F-350/Bronco Frnt./Rear Bumper
- 1997-98 Expedition - Rear Bumper
- 1997 Explorer XLT/Eddie Bauer - Frnt. Bumper
- 1997 Explorer - Rear Bumper
- 1997 Econoline - Front Bumper
- Mirrors - Side View Glass Deterioration
- Bumper - Rust Staining
- Safety
- Seals, Gaskets
- Superceded Bulletins
- 05S28S5 - 09/30/05
- Recall - Speed Control Deactivation Switch Defects
- Recall - Cruise Control Switch Circuit Defect
- 05S28S12 - 08/20/07
- 05S28S11 - 08/03/07
- Recall - Cruise Control Deactivation Switch/Fire Hazard
- Recall - Speed Control System Modification
- Recall - Cruise Control Deactivation Switch Defects
- Recall - Cruise Control Switch Modification
- Recall - Cruise Control Switch Defect/Fire Hazard
- Recall - Cruise Control Switch Defect
- Body - Water leaks/Electrical Concerns
- Paint - Materials For Warranty And Post Warranty Repair
- Paint - Recommended Materials
- Exterior Mirror - Glass Replacement Service Tip
- Locks - Lock Service Package Availability
- Locks - Lock Service Kit Availability
- Locks - Lock Service Kits Availability
- Frame - Frame Damage Service Kit Availability
- Side Doors - Wind noise Service Tip
- Side Doors - Wind Noise Service Tip
- Side Door - Wind Noise Service Tips
- Passive Antitheft System (PATS) - Diagnostics Tips
- Passive Antitheft System - Diagnostic Tips
- Passive Antitheft System (PATS) - Diagnostic Tips
- Passive Anti Theft System - Diagnostic Service Tips
- A/C - Musty/Mildew Type Odors
- A/C - Identification Of Non Approved Refrigerants
- A/T - 4R70W Delayed Or No 2-3 Upshift
- Suspension - Air Suspension Compressor Noise
- Suspension - Repeat Compressor Drier Failures
- Suspension - Clunking Noise Heard From Front End
- Steering - Tie Rod End Inspection Procedure
- Steering - Canadian Vehicle Tie Rod Inspection Procedure
- Electrical - Wiring Soldering/Crimping Tips
- Wire Splicing And Wire Harness- Terminal Repair Kit
- Wire Harness - Terminal Repair Kit/Wire Splice Procedure
- Wire Harness - Terminal Repair And Wire Splice Kit
- Wire Harness - Terminal Repair Kit/Wire Splice Repair
- Passive Antitheft System - Diagnostic Service Tip
- Battery - Service/Charging Tips
- Battery - Charging Tips and Guidelines
- Brakes - Roughness/Vibration
- Brake Rotor - Hub Mounted Machining Equipment
- Antilock Brake System - Lamp ON/High Pedal Effort
- Drivetrain - Drive Axle Whine/Hum on Accel/Decel/Cruise
- Drivetrain - Rear Axle Whine or Hum
- A/T - New Transmission Cooler Flusher/Service Tip
- A/T - E4OD MIL ON/Codes 62/628/1728 Set
- A/T- E4OD/4R100 Parts Usage Chart
- Shift Interlock (BRAKE) - Inadvertent Disabling
- Brake Shift Interlock - Inadvertent Disabling
- A/T - Fluid Leak At Radiator Oil Cooler
- Radiator - Transmission Fluid Leaks
- Speaker - Whining/Buzzing Noise
- Speakers - Whining/Buzzing Noise
- EVAP System - MIL ON Multiple DTC's Set
- Evaporative Emission Canister - Components Availability
- Engine Controls - General PCM Reprogramming Procedures
- EVAP - MIL ON/DTC's P0442/P0455/No Driveability Concerns
- A/T - E4OD MIL ON/DTC's 62/628/1728 Set
- MIL ON/DTC P0503 Stored in Memory
- EVAP System - MIL ON/DTC's P0442/P0455 Stored
- EVAP System - MIL ON/DTC's P0442 and P0455 Set
- EVAP System - MIL ON/DTC's P0442/P0455 Set
- Emissions - MIL ON/EVAP System DTC's Set
- PCM - Out Of Vehicle Reprogramming
- IAC Valve - Fast Idle Speed/MIL ON/Code P1506 Stored
- Heater Core - Repeated Failure
- Engine - Cylinder Head Straightedge Flatness Check
- Battery - Battery EYE Function/Charging Service Tips
- A/T - Fluid Application Charts
- A/T - E4OD/4R100 In Line Filter Kit Tips
- A/T - E4OD/4R100 Fluid In-Line Filter Kit
- Engine - Oil Recommendations/Applications
- Automatic Transmission - Fluid Usage Charts
- A/C - Identification of Non-Approved Refrigerants
- A/C - Identifying Non-Approved Refrigerants
- Ignition System - Engine Misfire Diagnostics Tips
- Ignition System - Engine Misfire Diagnostic Tips
- Engine - MIL ON/Detonation/DTC's Set/Stumble
- All Technical Service Bulletins
- A/C - Whistling Noise When Driving With A/C OFF
- Air Conditioning - Musty/Mildew Type Odors
- A/C - Filtering Refrigerant After Compressor Replacement
- A/C System - Musty/Mildew Odors
- A/C System - Diagnosis and Service Tips
- Drivetrain - Vibration/Shimmy Above 45 MPH
- Driveability - Vacuum Leak Detection
- Aluminum Engine - New Cleaners/Service Tips
- Electrical - New Terminal Grease Released For Service
- Fuel Pump - Replacement Procedure
- Fuel Pump - Driveability Lack of Fuel Pressure
- Fuel Pump - Whine Heard Through Radio Speakers
- Audio System - Whining/Buzzing Noise From Speakers
- Brake and Rotor - Service Tips
- Engine - Rough Idle/Noise When Cold
- Heater Core - On Car Pressure Test For Warranty Claim
- Campaign - Tie Rod Inspection Maintenance Reminder
- Campaign - Coolant/Cylinder Head Replacement
- Engine - Oil Leaking From Head Gasket
- Engine - Aluminum Block/Head Machining
- Engine - Cylinder Head Straightedge Surface Check
- Engine - Rough Running/MIL ON/DTC'S Set
- A/T Cooler - Fluid Leaks at Radiator
- Exhaust System - Cracks/Breaks Between Muffler/Tailpipe
- A/C - Blower Motor Stays on HIGH
- Wheels/Tires - Road Force Measurement Equipment
- Air Suspension - Underhood Buzzing Noises
- Air Suspension - Repeat Compressor Drier Failures
- Suspension - Air Suspension Excessive Compressor Noise
- Recall - Wheel Lug Nuts Loose
- Recall 98V095000: Lug Nut Replacement
- Recall 98V095000: Lug Nut Defect
- Bumper - Rust Staining
- Overview
- 1997-98 Expedition/F-150/250 LD 4X4 Frnt. Bumper
- 1997-98 F-150/250 LD 4X2 Front Bumper
- 1997-98 F-150/250 LD Rear Bumper (4X2/4X4)
- 1990-97 F-250 HD/F-350/Bronco Frnt./Rear Bumper
- 1997-98 Expedition - Rear Bumper
- 1997 Explorer XLT/Eddie Bauer - Frnt. Bumper
- 1997 Explorer - Rear Bumper
- 1997 Econoline - Front Bumper
- Side Doors - Wind Noises
- Body/Frame - Water Leaks Causing Electrical Problems
- Ignition Key - Hard To Remove From Ignition Cylinder
- Steering/Driveline - High Speed Vibration
- Front Differential - Moaning Noise In 2WD Mode
- Drivetrain - Rear Differential Whine/Hum Noise
- A/T - E4OD Main Regulator Booster Service Tip
- A/T - Cooler Flushing Service Tips
- A/T - Torque Converter Access Plug Dislodges
- Fuel Injectors - Non Warranty Reimbursement Testing
- PCM - Reprogramming Out of Vehicle
- Emissions/Engine Controls - Driveability Diagnosis
- PCM - MIL ON/Multiple DTC's Set/Driveability Concerns
- Engine - Fast Idle Speed/MIL ON/DTC P1506 Set
- Engine - Lean Driveability Symptoms
- Wheel Hub - O Ring Service Tip
- ABS - Lamp ON/DTC B1342 Stored
- Ignition System - Coil-On-Plug Misfire Diagnostic Tips
- Engine Controls - General PCM Programming Procedures
- Fuel Rail - Fuel Leaks At Spring Lock Coupler
- Engine - High Idle Speeds/Throttle Sticks
- Emissions - High Idle Speeds/Throttle Sticking
- Engine - High Idle and Sticking Throttle When Cold
- Power Seat Switch - Button Comes Off
- Recall 05V388000: Cruise Control Switch Replacement
- Brake Rotor - Incorrect Discard Thickness Specification
- Hub-Mount Brake Rotor Machining Equipment
- Engine Head Gasket - Approved Replacement Procedures
- Body/Frame - Squeaking/Rattling Summary
- Front Suspension - Clunking Noise
- Steering - Tie Rod End Inspection Procedures
- Paint - Anti Chip Stone Abrasion Undercoat Service Tip
- Safety Certification Label - Cleaning Precautions
- Body - Structural Adhesive Recommendations
- Frame - Service Kit Availability
- Outside Window Mouldings - Stained/Discolored
- PATS System - Diagnostic Service Tips
- Evaporative Emission Canister - Components Availabilit
- EVAP - DTC's P0442/P0455/MIL ON/No Driveability Concerns
- Emissions - MIL ON/DTC's Stored/Check Fuel Cap Lamp ON
- A/T - Multiple DTC's Stored Diagnosis
- A/T - E4OD TCIL Flashing/DTC's 62/628/1728 Stored
- A/T - 4R70W TCIL ON/Code P0782/Delayed/No 2-3 Upshift
- Rear Axle - Chattering On Turns Or Cornering
- Interior Door Trim Panel - Replacement Tip
- Body - Corrosion At Bottom of Door or Tailgate
- Windshield - Water Leaks
- Mirrors - Side View Glass Deterioration
- Body - Exterior Mirror Glass/Motor Service Tips
- Motor Oil - Viscosity Grade Recommendation
- Engine Oil - Oil Recommendations/Applications
- Engine Coolant - Propylene Glycol Recommendations
- Exhaust System - Buzzing/Rattling Noise
- A/T - E4OD/4R100 Ticking Noise On Start Up
- A/T - 4R70W Orange Service Tag Service Procedure
- A/T - Cold Fluid Level Checking
- A/T - In Line Fluid Filter Kit
- A/T - Transmission Flush and Fill Tool Available
- Engine - High Idle/Sticking Throttle
- A/T - Mercon V ATF Usage
- Recall - A/T Shift Cable Retention
- Recall 97V17100: A/T Shift Cable Defect
- Recall 97V171000: Shift Cable Disengages
- Recall 97V171000: Shift Cable Attachment
- Ignition Switch - High Turning Effort/MIL ON/DTC's Set
- Engine - New Gasket Sealer
- Engine - Oil System Priming Procedures
- Wire Harness - Terminal Repair Kit
- Fuel Economy - Customer Expectation vs. Vehicle Usage
- Keyless Entry System - Service Tips
- A/C - No/Intermittent Auxiliary A/C Mode/Blower Control
- Interior Trim - Vinyl Surface Repair Tips
- Locks - Lock Service Packages Available
- Paint - Surface Defect Removal Without Repainting
- Paint - Materials For After Warranty/Warranty Repairs
- Paint - Rough Texture
- A/T - Inadvertent Shift Interlock Disabling
- Air Suspension - Lamp ON/DTC's B2140 or C2140 Set
- Suspension - Warning Lamp ON/DTC's C1770/C1845
- Running Boards - Too Narrow When Exiting Vehicle
- Recall 00V073000: Trailer Hitch Attaching Bolts Loose
- Recall - Trailer Hitch Hardware Replacement
- A/T - Main Controls/Separator Plate/Gaskets Usage
- A/T - E4OD 4-1 Downshift During Forced 4-2 Downshift
- A/T - 4R70W (Remanufactured) Delayed or No 2-3 Upshift
- Campaign - Multifunction Switch Replacement
- A/C - Identification of Non Approved Refrigerants
- MIL ON/DTC P0503/Erratic Speedometer/Shifting
- Body - Front Window(s) Pop/Thump Noise at End of Travel
- Recall 00V168000: Daytime Running Lights Too Bright
- Recall - Daytime Running Lamp Non-Compliance
- Brakes - Vibration/Inspection Service Tips
- Parking Brake Control - Rubber Bumper Stop Available
- Fuel - Volatility Related Driveability Concerns
- Alignment - Toe Setting Procedure Tip
- Front Leather Seats - Wear Prematurely
- Seat Leather - Cleaning Procedure Tips
- Engine - Reman Engine Head Gasket Identification
- A/C - Heater Core Electrolysis/Leakage
- Starting System- No Crank Condition
- Keyless Entry - Keypad Diagnostics
- Steering - Mercon V(R) Fluid Usage
- Recall 07V336000: Cruise Control Fire Hazard
- Engine - Spark Plug Hole Thread Repair Procedure
- 4X4/AWD System - Shudder On Accel/Decel/Binding On Turns
- Recall - Cruise Control Deactivation Switch Inspection
- Important Reminder Customer Letter - Truck
- Dealer Letter
- Attachment I - Administrative Information
- Attachment II - Labor and Parts Information
- Attachment III - Technical Information
- Attachment IV - FJH Parts Application Chart
- Attachment V - Dealer Q & A
- Important Reminder Owner Letter - Car - Parts Available
- Important Reminder Owner Letter - Truck - Required Service Not Performed Yet
- Owner Letter
- Comprehensive Noise/Vibration/Harshness Procedure
- Overview
- Description and Operation
- Diagnosis and Testing
- Overview
- Diagnostic Process
- 1. Customer Interview
- 2. Pre-Drive Check
- 3. Preparing For the Road Test
- 4. Verify the Customer Concern
- 5. Road Test
- 6. Check OASIS/TSBs/Repair History
- 7. Diagnostic Procedure
- NVH Condition and Symptom Categories
- Symptom Charts
- Pinpoint Tests
- Overview
- Pinpoint Test A: Brake Vibration/Shudder Diagnosis
- Pinpoint Test B: Engine Ticking Noise Diagnosis
- Pinpoint Test C:Front ENG. ACC. Drive (Fead) Bearing Hoot Diag.
- Pinpoint Test D: Power Steering Moan Diagnosis
- Pinpoint Test E: Engine Driven Cooling Fan Moan Diagnosis
- Pinpoint Test F: Drumming Noise Diagnosis
- Pinpoint Test G: Engine Ticking, Knock/Continuous Rattle Diag.
- Pinpoint Test H: Front Suspension Noise Diagnosis
- Pinpoint Test I: Rear Suspension Noise Diagnosis
- Pinpoint Test J: Wheel and Tire Diagnosis
- Pinpoint Test K: High Speed Shake or Shimmy Diagnosis
- Pinpoint Test L: Clutch Vibration
- Pinpoint Test M: Transfer Case Vibration
- Component Tests
- Tire Wear Patterns & Frequency Calculations
- General Procedures