Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly

GENERAL SPECIFICATIONS
Combustion Chamber Volume: 58.3-61.3 cc
Valve Guide Bore Diameter: 8.719-8.745 mm (0.343-0.344 inch)
Valve Arrangement Front to Rear
RH: I-E-I-E-I-E
LH: E-I-E-I-E-I
Gasket Surface
Flatness: 0.076 mm (0.003 inch) in 6 inches 0.152 mm (0.006 inch) Overall
Finish: 60-150 RMS

TORQUE SPECIFICATIONS

CAUTION: This engine uses "Torque To Yield Bolts". Always use new cylinder head bolts to ensure leak-tight assembly. Torque retention with used bolts can vary, which may result in coolant or compression leakage at the cylinder head mating surface.





Install the cylinder head on the head gasket and install the ten new bolts in three steps.
- Step 1: Tighten to 34-47 Nm (25-35 ft. lbs.).
- Step 2: Tighten to 61-75 Nm (45-55 ft. lbs.).
- Step 3: Rotate an additional 85-90 degrees.