Repair and Diagnosis: Technical Service Bulletins
- How to Find Technical Service Bulletins by Category/Symptom
- Recalls
- Emissions
- Recall - CNG Rear High Pressure Fuel Line Inspection
- Recall - Emission Control Label Replacement
- Recall - Fuel Filler Valve Replacement
- Generals
- Safety
- Recall 00V115000: Rear Wheel Attaching Studs
- Recall 98V257000: Speedometer Driven Gears
- Recall 01V114000: Possible Fuel Tank Crack
- Recall - Side Door Striker Replacement
- Recall 99V046000: Side Cargo Door Striker Cracked
- Recall 00V284000: Fuel System Non-Compliance
- Recall 07V336000: Cruise Control Fire Hazard
- Recall 08V051000: Incorrect Speed Control Jumper Harness
- Recall - Cruise Control Switch Jumper Harness
- Recall - Cruise Control Deactivation Switch Inspection
- Important Reminder Customer Letter - Truck
- Dealer Letter
- Attachment I - Administrative Information
- Attachment II - Labor and Parts Information
- Attachment III - Technical Information
- Attachment IV - FJH Parts Application Chart
- Attachment V - Dealer Q & A
- Important Reminder Owner Letter - Car - Parts Available
- Important Reminder Owner Letter - Truck - Required Service Not Performed Yet
- Owner Letter
- Recall 09V399000: Cruise Control Deactivation Switch
- Recall - Cruise Control Deactivation Switch Overheating
- Emissions
- Customer Interest
- HVAC - Blower Motor Inoperable or Functions On 1 Speed
- Fuel Pump - Whine Heard Through Radio Speakers
- Audio System - Whining/Buzzing Noise From Speakers
- Engine - Rough Idle/Noise When Cold
- Head Gasket - Right Hand Side Oil Leak
- Engine - Oil Leak From R/H Cylinder Head Gasket
- Frame - Creaking Noise/Cracked
- Wheels/Tires - Vibration Above 45 MPH
- Side Doors - Wind Noises
- Ignition Key - Hard To Remove From Ignition Cylinder
- Steering Column - Squeaking/Moaning Noise On Turns
- Rear Axle, Dana 80,- Whine Noise
- Bi-Fuel System - No Start Condition
- A/T - Torque Converter Access Plug Dislodges
- Compuvalve - Rough Idle Speed/Stalls at Idle Speeds
- Fuel System (CNG) - Rough Running/No Start
- Fuel System (CNG/LPG) - No Start Condition
- CNG Fuel System - Rough Idle/No Start Condition
- CNG Fuel System - Hard Start/DTC's Set/Low Power
- Engine Controls - Engine Surge/Rolling Idle/DTC's Set
- Engine - Lean Driveability Symptoms
- PCM - MIL Illuminated/Trouble Code P1406
- Emissions - MIL ON/DTC's Stored/Check Fuel Cap Lamp ON
- Speedometer Defective,, 4X4 Lamp ON, DTCs P1635/P1639
- A/T - 4R70W TCIL ON/Code P0782/Delayed/No 2-3 Upshift
- A/T - 4R70W TCIL/MIL ON/Trouble Codes Stored
- Driveline - Clunk/Bump Starting From A Stop
- Front Door - Inner/Outer Panel Separation
- Windshield - Water Leaks
- Keyless Entry Transmitter - Intermittent Operation
- Ignition Switch - High Turning Effort/MIL ON/DTC's Set
- Paint - Rough Texture
- CNG Fuel Fill Valve - Leaks/Fuel Odors
- A/T - Inadvertent Shift Interlock Disabling
- A/T - 4R70W Clunk Noise on 2nd to 1st Gear Downshift
- Front Passenger Side Stepwell Cover - Not Flush
- Steering/Suspension - Apparent 'Dogtracking'
- Fuel System - CNG Fuel Leak at Fill Valve
- A/C - Heater Core Electrolysis/Leakage
- Restraints - Air Bag Lamp ON/DTC's B1876/B1880/B1920
- Starting System- No Crank Condition
- Steering/Brakes - Brake Pedal Kick-Back/Grabbing
- Chemicals,Additives
- Factory Modifications
- Recommended Repairs
- Seals, Gaskets
- Superceded Bulletins
- Recall - Speed Control Deactivation Switch Defects
- Recall - Cruise Control Switch Circuit Defect
- 05S28S12 - 08/20/07
- 05S28S11 - 08/03/07
- Air Bag System - Lamp ON/Multiple DTC's Set
- A/T - 4R70W Delayed Or No 2-3 Upshift
- Frame - Creaking Noise While Turning
- Electrical - Wiring Soldering/Crimping Tips
- Wire Splicing And Wire Harness- Terminal Repair Kit
- Wire Harness - Terminal Repair Kit/Wire Splice Procedure
- Recall - Incorrect Cruise Control Jumper Harness
- Battery - Service/Charging Tips
- Battery - Charging Tips and Guidelines
- A/T - New Transmission Cooler Flusher/Service Tip
- Shift Interlock (BRAKE) - Inadvertent Disabling
- Brake Shift Interlock - Inadvertent Disabling
- Vehicle - Calibration Information
- Speakers - Whining/Buzzing Noise
- Engine - Rough Idle or No Start When Cold
- Electrical/SRS - Air Bag Lamp ON/DTC's Set
- Engine Controls - General PCM Reprogramming Procedures
- Electrical - Air Bag Lamp ON/Multiple DTC's Set
- A/T - 4R70W MIL/TCIL ON/Trouble Codes Stored
- PCM - Out Of Vehicle Reprogramming
- Exhaust System - Exhaust Manifold Studs Broken
- Heater Core - Repeated Failure
- Engine - Cylinder Head Straightedge Flatness Check
- Engine - Cylinder Head Gasket Oil Leak
- Battery - Battery EYE Function/Charging Service Tips
- A/T - Fluid Application Charts
- A/T - E4OD/4R100 In Line Filter Kit Tips
- A/T - E4OD/4R100 Fluid In-Line Filter Kit
- Alignment/Suspension - ``Dogtracking'' Condition
- Engine - Oil Recommendations/Applications
- Ignition System - Engine Misfire Diagnostics Tips
- Ignition System - Engine Misfire Diagnostic Tips
- Bi-Fuel Vehicle - Rough Idle/No Cold Start
- Engine - Cylinder Head Spark Plug Thread Repair
- All Technical Service Bulletins
- HVAC - Blower Motor Inoperable or Functions On 1 Speed
- A/C System - Diagnosis and Service Tips
- Driveability - Vacuum Leak Detection
- Aluminum Engine - New Cleaners/Service Tips
- Electrical - New Terminal Grease Released For Service
- Fuel Pump - Whine Heard Through Radio Speakers
- Audio System - Whining/Buzzing Noise From Speakers
- Engine - Rough Idle/Noise When Cold
- Head Gasket - Right Hand Side Oil Leak
- Engine - Aluminum Block/Head Machining
- Engine - Cylinder Head Straightedge Surface Check
- Engine - Oil Leak From R/H Cylinder Head Gasket
- Campaign - Engine Oil Cooler Inspection/Replacement
- Frame - Creaking Noise/Cracked
- Ball Joint - Proper Inspection Procedure
- Wheels/Tires - Road Force Measurement Equipment
- Wheels/Tires - Vibration Above 45 MPH
- Recall 00V115000: Rear Wheel Attaching Studs
- Side Doors - Wind Noises
- Ignition Key - Hard To Remove From Ignition Cylinder
- Steering Column - Squeaking/Moaning Noise On Turns
- Rear Axle, Dana 80,- Whine Noise
- Recall 98V257000: Speedometer Driven Gears
- A/T - Cooler Flushing Service Tips
- Bi-Fuel System - No Start Condition
- A/T - Torque Converter Access Plug Dislodges
- Compuvalve - Rough Idle Speed/Stalls at Idle Speeds
- Fuel System (CNG) - Rough Running/No Start
- Fuel System (CNG/LPG) - No Start Condition
- CNG Fuel System - Rough Idle/No Start Condition
- CNG Fuel System - Hard Start/DTC's Set/Low Power
- Engine Controls - Engine Surge/Rolling Idle/DTC's Set
- PCM - Reprogramming Out of Vehicle
- Emissions/Engine Controls - Driveability Diagnosis
- Engine - Lean Driveability Symptoms
- Ignition System - Coil-On-Plug Misfire Diagnostic Tips
- PCM - Bi-Fuel Reprogramming
- PCM - MIL Illuminated/Trouble Code P1406
- Engine Controls - General PCM Programming Procedures
- Recall - CNG Rear High Pressure Fuel Line Inspection
- Recall 01V114000: Possible Fuel Tank Crack
- Fuel System - CNG Fuel Tank Inspection
- Engine Head Gasket - Approved Replacement Procedures
- Recall - Emission Control Label Replacement
- Emissions - MIL ON/DTC's Stored/Check Fuel Cap Lamp ON
- Speedometer Defective,, 4X4 Lamp ON, DTCs P1635/P1639
- VCL/AFCM - Acronym Terminology Clarification
- OBDII Diagnostic Monitor - Application Strategies
- Parameter Identification Data - Input/Output Information
- PCM - Calibration Information
- A/T - 4R70W TCIL ON/Code P0782/Delayed/No 2-3 Upshift
- A/T - 4R70W TCIL/MIL ON/Trouble Codes Stored
- Recall - Side Door Striker Replacement
- Recall 99V046000: Side Cargo Door Striker Cracked
- Driveline - Clunk/Bump Starting From A Stop
- Interior Door Trim Panel - Replacement Tip
- Front Door - Inner/Outer Panel Separation
- Windshield - Water Leaks
- Campaign - Windshields Not Marked With AS1 Standard
- Motor Oil - Viscosity Grade Recommendation
- Engine Oil - Oil Recommendations/Applications
- A/T - Cold Fluid Level Checking
- A/T - Transmission Flush and Fill Tool Available
- Keyless Entry Transmitter - Intermittent Operation
- A/T - Mercon V ATF Usage
- Ignition Switch - High Turning Effort/MIL ON/DTC's Set
- Engine - Oil System Priming Procedures
- Bi Fuel - Intermittent Starting or Driveability Tip
- Wire Harness - Terminal Repair Kit
- Wiring - Connector Cross Reference Chart
- Fuel Economy - Customer Expectation vs. Vehicle Usage
- Recall 00V284000: Fuel System Non-Compliance
- Recall - Fuel Filler Valve Replacement
- Campaign - Fuel Door Label Replacement
- Keyless Entry System - Service Tips
- Interior Trim - Vinyl Surface Repair Tips
- Locks - Lock Service Packages Available
- Paint - Rough Texture
- CNG Fuel Fill Valve - Leaks/Fuel Odors
- A/T - Inadvertent Shift Interlock Disabling
- A/C - Identification of Non Approved Refrigerants
- A/T - 4R70W Clunk Noise on 2nd to 1st Gear Downshift
- A/T - 4R70W Needle Bearing/Race Kit Service Tip
- Front Passenger Side Stepwell Cover - Not Flush
- Brakes - Vibration/Inspection Service Tips
- Fuel - Volatility Related Driveability Concerns
- Steering/Suspension - Apparent 'Dogtracking'
- Bi-Fuel - Compuvalve Connecting/Disconnecting Procedure
- Fuel System - CNG Fuel Leak at Fill Valve
- Engine - Reman Engine Head Gasket Identification
- A/C - Heater Core Electrolysis/Leakage
- Restraints - Air Bag Lamp ON/DTC's B1876/B1880/B1920
- Starting System- No Crank Condition
- Steering - Mercon V(R) Fluid Usage
- Steering/Brakes - Brake Pedal Kick-Back/Grabbing
- Recall 07V336000: Cruise Control Fire Hazard
- Engine - Spark Plug Hole Thread Repair Procedure
- Recall 08V051000: Incorrect Speed Control Jumper Harness
- Recall - Cruise Control Switch Jumper Harness
- Recall - Cruise Control Deactivation Switch Inspection
- Important Reminder Customer Letter - Truck
- Dealer Letter
- Attachment I - Administrative Information
- Attachment II - Labor and Parts Information
- Attachment III - Technical Information
- Attachment IV - FJH Parts Application Chart
- Attachment V - Dealer Q & A
- Important Reminder Owner Letter - Car - Parts Available
- Important Reminder Owner Letter - Truck - Required Service Not Performed Yet
- Owner Letter
- Recall 09V399000: Cruise Control Deactivation Switch
- Recall - Cruise Control Deactivation Switch Overheating
- Comprehensive Noise/Vibration/Harshness Procedure
- Overview
- Description and Operation
- Diagnosis and Testing
- Overview
- Diagnostic Process
- 1. Customer Interview
- 2. Pre-Drive Check
- 3. Preparing For the Road Test
- 4. Verify the Customer Concern
- 5. Road Test
- 6. Check OASIS/TSBs/Repair History
- 7. Diagnostic Procedure
- NVH Condition and Symptom Categories
- Symptom Charts
- Pinpoint Tests
- Overview
- Pinpoint Test A: Brake Vibration/Shudder Diagnosis
- Pinpoint Test B: Engine Ticking Noise Diagnosis
- Pinpoint Test C:Front ENG. ACC. Drive (Fead) Bearing Hoot Diag.
- Pinpoint Test D: Power Steering Moan Diagnosis
- Pinpoint Test E: Engine Driven Cooling Fan Moan Diagnosis
- Pinpoint Test F: Drumming Noise Diagnosis
- Pinpoint Test G: Engine Ticking, Knock/Continuous Rattle Diag.
- Pinpoint Test H: Front Suspension Noise Diagnosis
- Pinpoint Test I: Rear Suspension Noise Diagnosis
- Pinpoint Test J: Wheel and Tire Diagnosis
- Pinpoint Test K: High Speed Shake or Shimmy Diagnosis
- Pinpoint Test L: Clutch Vibration
- Pinpoint Test M: Transfer Case Vibration
- Component Tests
- Tire Wear Patterns & Frequency Calculations
- General Procedures