Installation

Special Tools:

1. Remove the engine from the work stand.
2. Install the Engine Lifting Bracket and the Heavy Duty Floor Crane.

3. Raise the engine high enough to clear the No.1 crossmember, then position the engine into the vehicle.

4. NOTE: This step applies to vehicles equipped with automatic transmissions only.

Align the torque converter studs with the holes in the engine flywheel, then lower the engine onto the engine mount towers.

5. NOTE: This step applies to vehicles equipped with manual transmissions only.

Lower the engine onto the engine mount towers.
6. Remove the Heavy Duty Floor Crane and the lifting fixture from the engine.

7. NOTE: This step applies only to vehicles equipped with automatic transmissions.

Position the transmission fill tube into the transmission.
8. Raise and support the vehicle.

9. NOTE: This step applies to vehicles equipped with automatic transmissions only.

Install the transmission-to-engine mounting bolts.

10. NOTE: Steps 10 and 11 apply to vehicles equipped with automatic transmissions only.

Install the torque converter-to-flywheel retaining nuts.

11. Install the flywheel housing cover.

12. Install the left and right side engine mount retaining nuts.

13. Connect the block heater.
14. Install the oil filter.
15. Install the starter motor.
16. Lower the vehicle.
17. Remove the engine lifting eye from the right side cylinder head, if required.

18. Remove the two engine lift adapters.

19. Position the fuel line and install the bolt.

20. NOTE: This step applies to vehicles equipped with automatic transmissions only.

Install the transmission sensor harness and the retaining bolt.

21. Connect the two fuel lines.

22. Connect the heater supply hose.

23. Connect the heater return hose.

24. Connect the ground strap.

25. Connect the engine control sensor wiring.

26. NOTE: This step applies to vehicles equipped with a single generator only.

Install the ground cable onto the right side of the engine block.
1. Position the ground cable.
2. Install the stud bolt.

27. Connect the power steering lines.

28. Connect the air conditioning manifold lines to the A/C compressor, if so equipped.

29. Connect the electrical connector to the A/C compressor, if so equipped.

30. NOTE: Steps 30 and 31 apply to vehicles equipped with dual generators only.

Install the engine ground cable onto the right side of the engine block.
1. Position the engine ground cable.
2. Position the starter wires and bracket.
3. Install the nut.

31. Connect the lower generator electrical connectors.

32. Connect the generator electrical connectors.

33. Install the compressor manifold.
1. Position the compressor manifold.
2. Position and tighten the clamps.

34. Install the Manifold Absolute Pressure (MAP) sensor hose.
35. Install the accessory drive belt.
36. Install the front bumper.
37. Install the upper and lower radiator core supports, radiator grille opening panel and the radiator grille.
38. Install the headlamp and the parking lamp assemblies.
39. Install the A/C condenser assembly.
40. Install the charge air cooler.
41. Install the radiator.
42. Install the air inlet duct.

43. NOTE: This step applies to vehicles equipped with manual transmissions only.

Install the transmission.
44. Check and fill the automatic transmission.
45. Connect both battery ground cables.
46. Refill the power steering reservoir.