Dana

Removal
1. Raise the vehicle on a hoist or raise the rear end of the vehicle with a jack. Install safety stands under the frame rails and lower the jack or hoist enough to allow the rear axle to drop into the rebound position for working clearance.





2. Remove the differential housing cover and drain the lubricant.
- Clean the gasket material from the differential housing cover and the differential housing.

Installation

1. CAUTION: Clean the mounting surface on the differential housing cover and the differential housing with a suitable solvent to remove all traces of off film.

CAUTION: The differential housing cover uses silicone rubber sealant material as a gasket. Install the differential housing cover Within 15 minutes of applying the silicone or it will be necessary to apply new sealant.





Apply a continuous bead of sealant to the differential housing cover mounting surface.
- Use Ultra Silicone Sealant F7TZ-19554-AA or equivalent meeting Ford specification Dana 5-17.

2. Assemble two bolts into the differential housing cover at the eight o'clock and two o'clock positions. Using these two bolts as a guide, position the differential housing cover on the differential housing.





3. Install the remaining bolts. Tighten the bolts alternately and evenly.
- Tighten Grade 5 bolts to 47 Nm (35 ft. lbs.).
- Tighten Grade 8 bolts to 61 Nm (45 ft. lbs.).

4. CAUTION: Allow 1-hour cure time before filling the axle with the correct amount of specified lubricant and operating the vehicle.

Fill the differential housing with the specified type and amount of lubricant.
5. Lower the vehicle.