Repair and Diagnosis: Technical Service Bulletins
- How to Find Technical Service Bulletins by Category/Symptom
- Recalls
- Generals
- Safety
- Recall - Fuel Tank Strap Inspection And Repair
- Recall 11V385000: Fuel Tank Strap Replacement
- Recall 05V388000: Cruise Control Switch Replacement
- Recall 01V258000: Wiper Motor Gear Case Cover
- Recall - Defective Wiper Motor Switch/Gear Cover
- Recall 05V017000: Cruise Control Deactivation Switch
- Recall 00V228001: Seat Belt Buckle Defect
- Recall - Seat Belt Buckle Inspection/Replacement
- Recall 07V336000: Cruise Control Fire Hazard
- Recall - Cruise Control Deactivation Switch Inspection
- Important Reminder Customer Letter - Truck
- Dealer Letter
- Attachment I - Administrative Information
- Attachment II - Labor and Parts Information
- Attachment III - Technical Information
- Attachment IV - FJH Parts Application Chart
- Attachment V - Dealer Q & A
- Important Reminder Owner Letter - Car - Parts Available
- Important Reminder Owner Letter - Truck - Required Service Not Performed Yet
- Owner Letter
- Customer Interest
- Outer Door Panel - Cracking
- Inner Fender Well - Rear Fender Well Dented/Dinged
- Brakes - Adjustable Brake Pedal Adjustment Inoperative
- A/C - White Flakes/Powder Blow From Dash Vents
- Cooling System - Intake Manifold Gasket Leak
- Fuel Pump - Whine Heard Through Radio Speakers
- Audio System - Whining/Buzzing Noise From Speakers
- Engine - Rough Idle/Noise When Cold
- Engine - Oil Leaking From Head Gasket
- Engine - Oil Leak From R/H Cylinder Head Gasket
- A/T Cooler - Fluid Leaks at Radiator
- Driveline - Clunking/Grunting Noise/Shudder
- Drivetrain - Rear Differential Whine/Hum Noise
- Transfer Case - Inadvertent Shifts
- A/T - Torque Converter Access Plug Dislodges
- Engine Controls - Engine Surge/Rolling Idle/DTC's Set
- Engine Controls - DTC P1635 Set After PCM/IC Replacement
- Rear Brakes - Grabbing On First Few Applications
- Starter Solenoid - No Crank/No Start Condition
- Starting System - No Crank/No Start Condition
- PCM - MIL ON, DTC's P0350/P0360 Set
- Engine - Hesitation On Acceleration/DTCs P0172 and P0175
- Body - Roof Ditch Material Cracking
- Overview
- Service Procedure
- Information
- Application Tips & Steps Common to All Repairs
- AKZO - SIKKENS - National Rule
- AKZO - SIKKENS Rule 45 and 1151
- BASF - R-M
- BASF - Glasurit
- PPG Deltron System
- PPG Global System
- Spies Hecker(R) Low VOC Recommendation
- Spies Hecker(R) National Rule Recommendation
- Standox(R) Low VOC Recommendation
- Standox(R) National Rule Recommendation
- Dupont California Recommendation 800-3DuPont
- Dupont National Rule Recommendation 800-3DuPont
- Sherwin-Williams National Rule Recommendation
- Sherwin-Williams Low VOC Recommendation
- Emissions - MIL ON/DTC's Stored/Check Fuel Cap Lamp ON
- Speedometer Defective,, 4X4 Lamp ON, DTCs P1635/P1639
- Windshield Wipers - Operate While Switch is OFF
- Differential - Chattering On Turns
- Driveline - Clunk/Bump When Starting From A Stop
- Body - Driver Side Window Binds When Operated
- Body - Corrosion At Bottom of Door or Tailgate
- Restraints - Seat Belts Slow to Retract
- Body - Sliding Back Glass Windnoise/Water Leaks
- Tail Lamp - Moisture/Dirt Inside Lens
- A/T - 4R70W Ticking Noise In 1ST Gear
- Engine - High Idle/Sticking Throttle
- Ignition Switch - High Turning Effort/MIL ON/DTC's Set
- A/T - Inadvertent Shift Interlock Disabling
- A/T - 4R70W Clunk Noise on 2nd to 1st Gear Downshift
- Body - Front Window(s) Pop/Thump Noise at End of Travel
- Tailgate - Squeaking/Binding Condition
- A/C - Heater Core Electrolysis/Leakage
- Starting System- No Crank Condition
- Chemicals,Additives
- Factory Modifications
- Recommended Repairs
- Seals, Gaskets
- Superceded Bulletins
- Rear Inner Fender Well - Dented or Dinged
- 05S28S5 - 09/30/05
- Front Wipers - Operate While Switch is in OFF Position
- Front Wipers - Operate While Switch Is In Off Position
- Recall - Speed Control Deactivation Switch Defects
- Recall - Cruise Control Switch Circuit Defect
- 05S28S12 - 08/20/07
- 05S28S11 - 08/03/07
- Recall - Cruise Control Deactivation Switch/Fire Hazard
- Recall - Speed Control System Modification
- Recall - Cruise Control Deactivation Switch Defects
- Recall - Cruise Control Switch Modification
- Recall - Cruise Control Switch Defect/Fire Hazard
- Recall - Cruise Control Switch Defect
- Recall - Cruise Control Deactivation Switch Replacement
- Recall - Speed Control Deactivation Switch Defect
- Recall - Cruise Control Deactivation Switch Defect
- Recall - Cruise Control Deactivation Switch
- Recall - Speed Control Deactivation Switch Replacement
- Body - Aluminum Corrosion Service Tip
- Door/Tailgate - Corrosion
- Door - Outer Panel Cracking
- Passive Antitheft System (PATS) - Diagnostics Tips
- Restraint System - Seat Belts Slow to retract
- A/C - White Flakes Blowing From Dash Vents
- A/C - White Flakes Are Blowing From Dash Vents
- A/C - White Flakes Come From Dash Vents With Blower ON
- A/C - White Flakes Blow From Dash Vents
- A/C - White Flakes From Vents With Blower ON
- A/C - White Flakes Coming From Vents
- A/C - White Flakes Coming From Vents W/Blower On
- Steering - Tie Rod End Inspection Procedure
- Steering - Canadian Vehicle Tie Rod Inspection Procedure
- Steering - Leather Coming Loose From Steering Wheel
- Electrical - Wiring Soldering/Crimping Tips
- Wire Harness - Terminal Repair Kit/Wire Splice Procedure
- Battery Saver Relay - Loss Of Electrical Functions
- Battery - Service/Charging Tips
- Battery - Charging Tips and Guidelines
- Drivetrain - Drive Axle Whine/Hum on Accel/Decel/Cruise
- Drivetrain - Rear Axle Whine or Hum
- A/T - New Transmission Cooler Flusher/Service Tip
- Shift Interlock (BRAKE) - Inadvertent Disabling
- Recall - Fuel Tank Strap Inspection and Repair
- 11S21 - 08/01/11
- EVAP System - MIL ON Multiple DTC's Set
- Engine Controls - General PCM Reprogramming Procedures
- Emissions - MIL ON/EVAP System DTC's Set
- PCM - DTC's P1635 or P1639 Set/4X4 Lamp ON
- Heater Core - Repeated Failure
- Engine - Cylinder Head Straightedge Flatness Check
- Engine - Cylinder Head Gasket Oil Leak
- Battery - Battery EYE Function/Charging Service Tips
- A/T - Fluid Application Charts
- Wheel Nut and Stud Size -Revised Size
- A/T - E4OD/4R100 In Line Filter Kit Tips
- A/T - E4OD/4R100 Fluid In-Line Filter Kit
- Engine - Oil Recommendations/Applications
- Ignition System - Engine Misfire Diagnostics Tips
- Ignition System - Engine Misfire Diagnostic Tips
- All Technical Service Bulletins
- Outer Door Panel - Cracking
- Inner Fender Well - Rear Fender Well Dented/Dinged
- Brakes - Adjustable Brake Pedal Adjustment Inoperative
- Recall - Fuel Tank Strap Inspection And Repair
- A/C - White Flakes/Powder Blow From Dash Vents
- Recall 11V385000: Fuel Tank Strap Replacement
- A/C System - Diagnosis and Service Tips
- Driveability - Vacuum Leak Detection
- Aluminum Engine - New Cleaners/Service Tips
- Cooling System - Intake Manifold Gasket Leak
- Fuel Pump - Whine Heard Through Radio Speakers
- Audio System - Whining/Buzzing Noise From Speakers
- Engine - Rough Idle/Noise When Cold
- Campaign - Tie Rod Inspection Maintenance Reminder
- Engine - Oil Leaking From Head Gasket
- Engine - Aluminum Block/Head Machining
- Engine - Cylinder Head Straightedge Surface Check
- Engine - Oil Leak From R/H Cylinder Head Gasket
- A/T Cooler - Fluid Leaks at Radiator
- Campaign - Cooling System, Sales Literature Error
- Wheels/Tires - Road Force Measurement Equipment
- Wheels - Correct Lug Nut Torque Specifications
- Battery Saver Relay - Malfunction
- Driveline - Clunking/Grunting Noise/Shudder
- Drivetrain - Rear Differential Whine/Hum Noise
- Transfer Case - Inadvertent Shifts
- A/T - Cooler Flushing Service Tips
- A/T - Torque Converter Access Plug Dislodges
- Engine Controls - Engine Surge/Rolling Idle/DTC's Set
- Engine Controls - DTC P1635 Set After PCM/IC Replacement
- Emissions/Engine Controls - Driveability Diagnosis
- Engine Controls - Bi-Fuel O2 Sensor Diagnostics
- Idler Arm - Replacement Specifications
- Rear Brakes - Grabbing On First Few Applications
- Brakes - Reduced Power Assist in Freezing Temperatures
- Starter Solenoid - No Crank/No Start Condition
- Starting System - No Crank/No Start Condition
- Ignition System - Coil-On-Plug Misfire Diagnostic Tips
- PCM - MIL ON, DTC's P0350/P0360 Set
- Engine - Hesitation On Acceleration/DTCs P0172 and P0175
- Engine Controls - General PCM Programming Procedures
- Recall 05V388000: Cruise Control Switch Replacement
- Restraints - Seat Belt Stop Button Service
- Brake Rotor - Incorrect Discard Thickness Specification
- Campaign - Headlamp Switch Replacement
- Recall 01V258000: Wiper Motor Gear Case Cover
- Recall - Defective Wiper Motor Switch/Gear Cover
- Engine Head Gasket - Approved Replacement Procedures
- Steering - Tie Rod End Inspection Procedures
- Body - Roof Ditch Material Cracking
- Overview
- Service Procedure
- Information
- Application Tips & Steps Common to All Repairs
- AKZO - SIKKENS - National Rule
- AKZO - SIKKENS Rule 45 and 1151
- BASF - R-M
- BASF - Glasurit
- PPG Deltron System
- PPG Global System
- Spies Hecker(R) Low VOC Recommendation
- Spies Hecker(R) National Rule Recommendation
- Standox(R) Low VOC Recommendation
- Standox(R) National Rule Recommendation
- Dupont California Recommendation 800-3DuPont
- Dupont National Rule Recommendation 800-3DuPont
- Sherwin-Williams National Rule Recommendation
- Sherwin-Williams Low VOC Recommendation
- PATS System - Diagnostic Service Tips
- EVAP - DTC's P0442/P0455/MIL ON/No Driveability Concerns
- Emissions - MIL ON/DTC's Stored/Check Fuel Cap Lamp ON
- Speedometer Defective,, 4X4 Lamp ON, DTCs P1635/P1639
- Engine Controls - MIL ON/Lean DTC Service Tips
- Windshield Wipers - Operate While Switch is OFF
- Differential - Chattering On Turns
- Driveline - Clunk/Bump When Starting From A Stop
- Body - Driver Side Window Binds When Operated
- Body - Corrosion At Bottom of Door or Tailgate
- Restraints - Seat Belts Slow to Retract
- Body - Sliding Back Glass Windnoise/Water Leaks
- Body - Exterior Mirror Glass/Motor Service Tips
- Tail Lamp - Moisture/Dirt Inside Lens
- Engine Oil - Oil Recommendations/Applications
- Engine Coolant - Propylene Glycol Recommendations
- A/T - 4R70W Ticking Noise In 1ST Gear
- A/T - 4R70W Green Service Tag Service procedure
- A/T - 4R100 Orange Service Tag Service Procedure
- A/T - In Line Fluid Filter Kit
- Recall 05V017000: Cruise Control Deactivation Switch
- Engine - High Idle/Sticking Throttle
- A/T - Mercon V ATF Usage
- Ignition Switch - High Turning Effort/MIL ON/DTC's Set
- Engine - Oil System Priming Procedures
- Wire Harness - Terminal Repair Kit
- Electrical - Correct Wire Splicing Procedure
- Electrical - Wiring Soldering/Crimping Service Tips
- Fuel Economy - Customer Expectation vs. Vehicle Usage
- Bi Fuel System - Component Identification
- Cruise Control - Diagnostic Updates
- Keyless Entry System - Service Tips
- Locks - Lock Service Packages Available
- A/T - Inadvertent Shift Interlock Disabling
- Hood Lamp Switch - Updated Replacement Part
- Hood Lamp Switch - Revised
- Seat Belts - Warning System Operation
- A/C - Identification of Non Approved Refrigerants
- A/T - 4R70W Clunk Noise on 2nd to 1st Gear Downshift
- A/T - 4R70W Needle Bearing/Race Kit Service Tip
- Body - Front Window(s) Pop/Thump Noise at End of Travel
- Recall 00V228001: Seat Belt Buckle Defect
- Recall - Seat Belt Buckle Inspection/Replacement
- Tailgate - Squeaking/Binding Condition
- Bi-Fuel System - Compuvalve Replacement
- Bi-Fuel - Lock Off Solenoid/Tank Valve Coil Resistance
- Engine - Reman Engine Head Gasket Identification
- A/C - Heater Core Electrolysis/Leakage
- Starting System- No Crank Condition
- Keyless Entry - Keypad Diagnostics
- Steering - Mercon V(R) Fluid Usage
- M/T - Mercon(R) V ATF Usage Information
- Battery - Battery Eye Function/Charging/Service
- Recall 07V336000: Cruise Control Fire Hazard
- Engine - Spark Plug Hole Thread Repair Procedure
- Recall - Cruise Control Deactivation Switch Inspection
- Important Reminder Customer Letter - Truck
- Dealer Letter
- Attachment I - Administrative Information
- Attachment II - Labor and Parts Information
- Attachment III - Technical Information
- Attachment IV - FJH Parts Application Chart
- Attachment V - Dealer Q & A
- Important Reminder Owner Letter - Car - Parts Available
- Important Reminder Owner Letter - Truck - Required Service Not Performed Yet
- Owner Letter