Operation CHARM: Car repair manuals for everyone.

Seal-Rear






Removal
All vehicles
1. Raise and support the vehicle.
2. Remove and position the driveshaft aside.
Vehicles with 4-wheel drive
3. Remove the transfer case.





4. Using the special tools, remove and discard the output oil seal.
Vehicles with 2-wheel drive





5. Using the Rear Seal Remover and the Forcing Screw, remove the pinion flange.





6. Using the special tools, remove and discard the output oil seal.

Installation
Vehicles with 4-wheel drive





1. Using the special tool, install a new output oil seal.
^ Coat the outer diameter of the new seal with Gasket and Trim Adhesive F3AZ-1913508-AA or equivalent.
^ Coat the inner diameter of the new seal with MERCON(R) Multi-Purpose Automatic Transmission Fluid XT-2-QDX or equivalent Ford specifications MERCON(R).
2. Install the transfer case.
Vehicles with 2-wheel drive





3. Using the Rear Seal Replacer, install anew output oil seal.
^ Coat the outer diameter of the new seal with Gasket and Trim Adhesive F3AZ-19B508-AA or equivalent.
^ Coat the inner diameter of the new seal with MERCON(R) Multi-Purpose Automatic Transmission Fluid XT-2-QDX or equivalent Ford specifications MERCON(R)





4. Using the special tools, install the pinion flange.
^ Apply Threadlock 262 E2FZ-19554-B or equivalent meeting Ford specifications WSK-M2G351-A6 to the threads of the pinion flange locknut.
All vehicles
5. Install the driveshaft.