Installation

Special Tools:

1. Note: The Lifting Eyes should be installed on the exhaust manifold studs for number one and number six cylinders.

Install the Lifting Eyes.
2. Install the Spreader Bar on the Lifting Eyes.
3. Position and attach a floor crane to the Spreader Bar.
4. Remove the engine from the workstand.





5. Note: Be sure the crankshaft rear sealing surface is clean and free of any rust or corrosion. To clean the crankshaft rear sealing surface, use extra-fine emery cloth or extra-fine 0000 steel wool with Metal Surface Cleaner F4AZ-19A536-RA or equivalent meeting Ford specification WSE-M5B392-A.

Lubricate the crankshaft rear oil seal.
- Use Super Premium SAE 5W-30 Motor Oil XO-5W30-QSP or equivalent meeting Ford specification WSS-M2C153-G.





6. Install the crankshaft rear oil seal using the Rear Seal Replacer.
7. Install the spacer plate.

8. Note: For automatic transmissions.

Install the flywheel.

9. Note: For manual transmissions.

Install the clutch.
10. Position the engine in the vehicle.





11. Install the LH engine support insulator nuts.





12. Install the RH engine support insulator nuts.
13. Remove the floor crane from the Lifting Eyes.
14. Remove the Lifting Eyes from the exhaust manifold studs.
15. Raise and support the vehicle.





16. Note: Manual transmission is shown; automatic transmission is similar.

Install the nine bolts.





17. Connect the transmission harness electrical connectors.





18. Note: For automatic transmission only.

Install the four nuts.





19. Install the four LH and RH exhaust manifold nuts.





20. Position the A/C manifold tube bracket through the RH wheel well and install the bolt.
21. Install the starter motor.
22. Lower the vehicle.





23. Install the battery cable bracket.





24. Connect the canister purge line.





25. Install the generator harness and the retaining clip.





26. Connect the vacuum connector to the brake booster.
27. Connect the fuel lines.





28. Connect the bulkhead connector.





29. Connect the A/C high pressure switch electrical connector.





30. Install the engine-to-body ground wire.





31. Install the engine harness ground wire.





32. Install the powertrain control module (PCM) electrical connector.





33. Connect the RH vacuum connector.





34. Connect the EGR vacuum connector and the LH vacuum connector.





35. Connect the heater water hose to the lower intake manifold.





36. Connect the heater water hose to the water pump.





37. Install the generator mounting bracket.





38. Connect the heater water hose retaining clip.





39. Connect the generator electrical connectors.





40. Install the A/C compressor mounting bracket.





41. Connect the A/C compressor electrical connector.





42. Install the A/C manifold tube on the A/C compressor.





43. Install the lower radiator hose.





44. Install the upper radiator hose.





45. Connect the accelerator cable and the speed control cable (if equipped).





46. Install the accelerator cable control snow shield.
47. Install the accessory drive belt.
48. Install the radiator.
49. Install the air cleaner outlet tube.
50. Fill the engine with Super Premium SAE 5W-30 Motor Oil XO-5W30-QSP or equivalent meeting Ford specification WSS-M2C153-G.
51. Recharge the A/C system.
52. Install the hood.
53. Connect the battery ground cable.