Operation CHARM: Car repair manuals for everyone.

Seven Foot Pickup Box

Welds - Seven Foot Pickup Box




Quarter Panel - Front

Factory resistance spot welds are to be substituted with MIG plug welds. Plug welds should equal factory welds in both location and quantity.

NOTE: Left side shown, right side similar.

NOTE: Left side shown, right side symmetrically opposite.




Quarter Panel - Rear Edge

NOTE: Left side shown, right side symmetrically opposite.




Quarter Panel - Top Rail

NOTE: Left side shown, right side symmetrically opposite.




Quarter Panel - Wheelhouse

NOTE: Left side shown, right side symmetrically opposite.




Quarter Panel - Lower Rear




Fuel Filler Door Opening




Front Panel Extension

NOTE: Right side and lower weld count shown, left side same.




Pickup Box Front




Wheelhouse

NOTE: Left side shown, right side symmetrically opposite.

NOTE: Inner weld count shown, outer weld count indicated.




Rear Body Side Panel Reinforcement

NOTE: Left side shown, right side symmetrically opposite.

NOTE: Quarter panel previously removed.




Rear Corner and Pillar Reinforcement

NOTE: Left side shown, right side symmetrically opposite.

NOTE: Quarter panel previously removed.




Rear Corner and Pillar

NOTE: Left side shown, right side symmetrically opposite.




Rear Corner and Pillar - Underbody

NOTE: Left side shown, right side symmetrically opposite.

NOTE: Quarter panel previously removed.




Body Side Inner




Pickup Box - Floor Pan




Rear Floor Crossmember Sill

NOTE: Left side shown, right side symmetrically opposite.




Rear Floor Crossmember Sill - Underbody




Front Floor Crossmember Sill




Rear Crossmember - Number 5




Rear Crossmember - Number 4




Rear Crossmember - Number 3




Rear Crossmember - Number 2