Part 2

Engine - Installation - (Con't)





36. Install the engine oil filler tube support strap bolt.





37. NOTE: Windsor engine shown, Romeo engine similar.

Position the mounting bracket, install the ground strap and nut, and connect the electrical connectors.





38. Position the generator and install the bolts.





39. Connect the generator electrical connections.
1 Install the B+ terminal and disconnect the terminal.
2 Connect the S electrical connector.
3 Connect the ASI electrical connector.





40. NOTE: Typical shown.

Rotate the tensioner clockwise and install the drive belt. Refer to the decal on the upper radiator air deflector for belt routing.





41. Connect the lower radiator hose to the oil filter adapter water inlet.





42. NOTE: LH shown, RH similar.

Position the lower radiator support and install the twelve bolts.





43. Install the RH side of the headlamp dash panel junction wiring harness.
1 Connect the electrical connector.
2 Install the screw.
3 Insert the routing clips.





44. Install the LH side of the headlamp dash panel junction wiring harness.
1 Install the screw.
2 Insert the routing clips.





45. NOTE: RH shown, LH similar.

Position the RH and LH air deflectors and install the pin-type retainers.





46. NOTE: RH shown, LH similar.

Position the upper radiator support and install the eight bolts.





47. Route the battery feed wiring harness to the power distribution box and insert the routing clips.





48. NOTE: Cover removed for clarity.

Install the battery feed cable to the power distribution box.





49. Install the power steering reservoir.





50. Install the hood latch.
1 Install the hood latch.
2 Insert the cable routing clip.





51. Install the A/C condenser core.
1 Position the A/C condenser core in the vehicle.
2 Position the A/C condenser brackets. Install the bolts.





52. CAUTION: Use a wrench on each side of the fitting to prevent damage to the A/C fitting.

Connect the condenser core refrigerant tubes.
1 Connect the condenser to evaporator tube.
2 Connect the compressor discharge tube.





53. CAUTION: Use a wrench on each side of the fitting to prevent damage to the A/C fitting.

Connect the compressor suction tube.





54. Connect the A/C pressure cutoff switch electrical connector.





55. Position the radiator in the vehicle.





56. NOTE: LH shown, RH similar.

Position the radiator support brackets and install the bolts.





57. Position the fan shroud and the fan and fan clutch in the vehicle, and install the bolts.





58. Insert the degas hose retainer in the fan shroud.





59. Install the fan blade assembly and fan clutch.
1 Install the fan blade and the fan clutch.
2 Use the special tool to hold the water pump pulley.
3 Using the special tool, tighten the fan clutch nut.





60. Connect the upper radiator hose and the degas hose to the radiator.
61. Install the valance panel.
62. Raise and support the vehicle.





63. Connect the transmission cooler tubes.





64. Position the splash shield and install the pushpin retainers.





65. Connect the lower radiator hose to the radiator.
^ Connect the hose.
^ Connect the hose hanger.
66. Install the front bumper.
67. Lower the vehicle.

68. CAUTION: The oil pump must be primed prior to starting the engine.

Fill the engine with clean engine oil.
69. Install the intake manifold.
70. Fill all fluids to the correct levels.
^ Fill the transmission with clean transmission fluid.
^ Fill the power steering system with clean fluid.
71. Start the engine and check for leaks. Stop the engine and recheck the fluid levels.

Vehicles equipped with A/C
72. Evacuate and recharge the air conditioning system.