Operation CHARM: Car repair manuals for everyone.

General

Displacement 4.2 liters
Number of cylinders 6
Bore 3.81 inch
Stroke 3.74 inch
Firing order 1-4-2-5-3-6
Compression ratio 9.26:1
Oil capacity with oil filter 6.0 qt.
Oil pressure (hot 2500 rpm) 40-125 psi
Valve stem diameter exhaust 0.3418-0.3410 inch
Valve spring installed length 1.566-1.637 inch
Valve Spring Free Length Intake 1.99 inch
Exhaust 1.99 inch
Valve gap with collapsed tappet 0.08465-0.18465 inch
Camshaft Specifications Lobe Lift Intake 0.245 inch
Exhaust 0.259 inch
Lobe Wear Limit Intake 0.005 inch
Exhaust 0.005 inch
End play wear limit 0.001-0.006 inch
Journal -to -bearing clearance 0.001-0.0006 inch
Runout 0.002 inch
Journal diameter 2.0515-2.0505 inch
Out-of-round limit 0.001 inch
Cylinder Block Specifications Head gasket surface flatness per 0.08 mm (0.003 in) 6.00 inch
Cylinder Bore Diameter Standard 3.81 inch
Out-of-round 0.002 inch
Taper limit 0.002 inch
Crankshaft Specifications Main Journal Diameter Standard 2.5190-2.5198 inch
0.25 mm 0.010 inch undersize 2.5182-2.5190 inch
Out-of-round limit 0.0012 inch
Taper limit 0.0006 inch
Runout 0.002 inch
Connecting Rod Journal Diameter Standard 2.3103-2.3111 inch
0.25 mm (0.010 inch) undersize 2.3095-2.3103 inch
0.50 mm (0.020 inch) undersize trim 2.3083-2.3091 inch
Taper limit 0.0006 inch
Out-of-round limit 0.0012 inch
Crankshaft end play 0.00003-0.00787 inch
Connecting Rod Specifications Bend for each 25 mm (1.97 inches) 0.0015 inch
Side clearance maximum 0.0047-0.01929 inch
0.014 inch Max
Piston Specifications Piston Diameter Standard 3.81 inch
Piston-to-bore clearance 0.000709-0.00173 inch
Piston ring to land clearance 0.00122-0.00315 inch
Compression ring top 0.060-0.059 inch
bottom 0.060-0.059 inch
Ring Gap Compression ring top 0.00098-0.00161 inch
bottom 0.00149-0.0025 inch
Oil ring 0.0059-0.0064 inch
Lubrication System Specifications Oil Pump Oil pump gear radial clearance (idler and drive) (inch) 0.0055-0.002
Oil pump gear end height (extends below housing) (inch) 0.0033-0.0004
Oil Capacity With oil filter 6.5-7 qt.
Without oil filter 5 qt.
Total (dry engine) 6 qt.
Type Oil Super Premium SAE 5W-20 Motor Oil