Operation CHARM: Car repair manuals for everyone.

Radiator Leak Test

Radiator Leak Test, Removed From the Vehicle

CAUTION: Never leak test an aluminum radiator in the same water that copper/brass radiators are tested in. Flux and caustic cleaners may be present in the cleaning tank and they will damage aluminum radiators.

NOTE: Always install plugs in the oil cooler fittings before leak-testing or cleaning any radiator.

NOTE: Clean the radiator before leak-testing to avoid contamination of tank.

1. Leak-test the radiator in clean water with 138 kPa (20 psi) air pressure.
2. If a stream of air bubbles is observed coming from the radiator, note the location and install a new radiator.