Operation CHARM: Car repair manuals for everyone.

General

Engine Oil Refill Capacity (Includes Filter Change) 6.0 qts.
Displacement Displacement 5.4L
No. cylinder No. cylinder 8
Bore/stroke Bore/Stroke 90.215/105.8 mm
Fire order Fire order 1-3-7-2-6-5-4-8
Cylinder head/valve train Combustion chamber volume 52 +/- 1.5 cc
Valve seat width intake 2.1-1.9 mm
exhaust 2.1-1.9 mm
Valve seat angle 45.00-44.50 degrees
Valve seat runout (T.I.R.) 0.025 mm
Valve arrangement (front to rear) Valve stem guide clearance Intake 0.069-0.020 mm
Exhaust 0.095-0.045 mm
Valve head diameter Intake 44.63-44.37 mm
Exhaust 34.12-33.88 mm
Valve face runout (limit) 0.05 mm
Valve face angle 45.75-45.25 degrees
Valve stem diameter Intake 6.995-6.975 mm
Exhaust 6.970-6.949 mm
Valve spring compression pressure Intake
(n @ spec. length)
667.3 n @ 28.02 mm
Exhaust
(n @ spec. length)
667.3 n @ 28.02 mm
Valve spring free length Intake 50.2 mm
Exhaust 50.2 mm
Valve spring installed pressure
N @ spec. length
Intake 289.1 N @ 40.01 mm
Exhaust 289.1 N @ 40.01 mm
Valve springs installed pressure service limit
N @ spec. length
Intake 274.6 mm. @ 40.01 mm
Exhaust 274.6 mm @ 40.01 mm
Valve springs - out of square limit Intake 2.5 degrees
Exhaust 2.5 degrees
Valve guide inside diameter 7.044-7.015 mm
Camshaft Lobe lift Exhaust LH 6.59579 mm
Intake 6.58077 mm
Exhaust RH 6.58551 mm
Lobe lift - allowable lift loss 0
Valve lift @ zero lash Intake 12.00 mm
Exhaust 12.00 mm
Camshaft end play 0.027-0.190 mm
End play service limit 0.025-0.190 mm
Journal to bearing clearance 0.076-0.025 mm
Clearance service limit
Journal diameters 26.962-26.936 mm
Journal inside diameter (cap assembled) 27.012-26.987 mm
Camshaft runout
: full indicator measurement on all journals when supported on front and rear journals.
0.09 mm (4 places)
Cylinder bore diameter Grade 1 90.200-90.210mm
Grade 2 90.210-90.220 mm.
Grade 3 90.220-90.230 mm
Piston Piston diameter (grade 2) at right angle to pin bore 90.180 +/- 0.005
Piston to bore clearance (-0.005) to +0.025 mm
Pin bore diameter (piston) 22.008-22.014 mm
Pin diameter 22.0005-22.0030 mm
Clearance (neg. or pos.) 0.01395-0.005 mm
Pin bore diameter (rod) 22.012-22.024 mm
Clearance 0.009-0.0235 mm
Ring groove width Top 1.53-1.55 mm
Intermediate 1.52-1.54 mm
Oil control 3.030-3.050 mm
Piston ring gap Top 0.13-0.28mm
Intermediate 0.25-0.40 mm
Oil control 0.15-0.65 mm
Crankshaft Main bearing journal diameter 67.483-67.503 mm
Maximum out-of-round 0.0075 mm
between cross sections
Maximum taper (straightness) 0.004 mm
Runout
: FIM of center journals when located on front and rear journal
0.05 mm
(3 places)
crankshaft journal to main bearing clearance 0.048-0.024 mm
Connecting rod journal diameter 53.003-52.983 mm
Maximum out-of-round 0.0075 mm
between cross sections
Maximum taper 0.004 mm
Crankshaft end play 0.075-0.377 mm
Connecting rod Big end journal inside diameter with assembled liners 53.049-53.027 mm
Rod bearing to journal clearance 0.064-0.026 mm
Pin bore diameter (rod) 22.024-22.012 mm
Rod length centerline bore-to-bore 169.1 mm
Alignment Bore-to-bore max. twist +/- 0.05 mm
Bore-to-bore max. bend +/- 0.038 mm
Side play (as assembled to crank) Standard play 0.300 +/- 0.175 mm