Operation CHARM: Car repair manuals for everyone.

General

Engine Oil Refill Capacity (Includes Filter Change) 6.0 qts.
Displacement Displacement 5.4L
No. cylinder No. cylinder 8
Bore/stroke Bore/Stroke 90.215/105.8 mm
Fire order Fire order 1-3-7-2-6-5-4-8
Oil Pressure (Hot @ 2000 rpm) 40-60 psi
Cylinder head/valve train Combustion chamber volume 52 +/- 1.5 cc
Valve seat width intake 2.1-1.9 mm
exhaust 2.1-1.9 mm
Valve seat angle 45.00-44.50 degrees
Valve seat runout (T.I.R.) 0.025 mm
Valve arrangement (front to rear) Valve stem guide clearance Intake 0.069-0.020 mm
Exhaust 0.095-0.045 mm
Valve head diameter Intake 44.63-44.37 mm
Exhaust 34.12-33.88 mm
Valve face runout (limit) 0.05 mm
Valve face angle 45.75-45.25 degrees
Valve stem diameter Intake 6.995-6.975 mm
Exhaust 6.970-6.949 mm
Valve spring compression pressure Intake
(N @ spec. length)
667.3 N @ 28.02 mm
Exhaust
(N @ spec. length)
667.3 N @ 28.02 mm
Valve spring free length Intake 50.2 mm
Exhaust 50.2 mm
Valve spring installed pressure
N @ spec. length
Intake 289.1 N @ 40.01 mm
Exhaust 289.1 N @ 40.01 mm
Valve springs installed pressure service limit
N @ spec. length
Intake 274.6 mm. @ 40.01 mm
Exhaust 274.6 mm @ 40.01 mm
Valve springs - out of square limit Intake 2.5 degrees
Exhaust 2.5 degrees
Valve guide inside diameter 7.044-7.015 mm
Camshaft Lobe lift Exhaust LH 6.59579 mm
Intake 6.58077 mm
Exhaust RH 6.58551 mm
Lobe lift - allowable lift loss 0
Valve lift @ zero lash Intake 12.00 mm
Exhaust 12.00 mm
Camshaft end play 0.027-0.190 mm
End play service limit 0.025-0.190 mm
Journal to bearing clearance 0.076-0.025 mm
Clearance service limit
Journal diameters 26.962-26.936 mm
Journal inside diameter (cap assembled) 27.012-26.987 mm
Camshaft runout
Full indicator measurement on all journals when supported on front and rear journals.
0.09 mm (4 places)
Cylinder bore diameter Grade 1 90.200-90.210mm
Grade 2 90.210-90.220 mm.
Grade 3 90.220-90.230 mm
Piston Piston diameter (grade 2) at right angle to pin bore 90.180 +/- 0.005
Piston to bore clearance (-0.005) to +0.025 mm
Pin bore diameter (piston) 22.008-22.014 mm
Pin diameter 22.0005-22.0030 mm
Clearance (neg. or pos.) 0.01395-0.005 mm
Pin bore diameter (rod) 22.012-22.024 mm
Clearance 0.009-0.0235 mm
Ring groove width Top 1.53-1.55 mm
Intermediate 1.52-1.54 mm
Oil control 3.030-3.050 mm
Piston ring gap Top 0.13-0.28mm
Intermediate 0.25-0.40 mm
Oil control 0.15-0.65 mm
Crankshaft Main bearing journal diameter 67.483-67.503 mm
Maximum out-of-round 0.0075 mm
between cross sections
Maximum taper (straightness) 0.004 mm
Runout
FIM of center journals when located on front and rear journal
0.05 mm
(3 places)
crankshaft journal to main bearing clearance 0.048-0.024 mm
Connecting rod journal diameter 53.003-52.983 mm
Maximum out-of-round 0.0075 mm
between cross sections
Maximum taper 0.004 mm
Crankshaft end play 0.075-0.377 mm
Connecting rod Big end journal inside diameter with assembled liners 53.049-53.027 mm
Rod bearing to journal clearance 0.064-0.026 mm
Pin bore diameter (rod) 22.024-22.012 mm
Rod length centerline bore-to-bore 169.1 mm
Alignment Bore-to-bore max. twist +/- 0.05 mm
Bore-to-bore max. bend +/- 0.038 mm
Side play (as assembled to crank) Standard play 0.300 +/- 0.175 mm