Operation CHARM: Car repair manuals for everyone.

Vehicles Built Before 03/2002

REMOVAL
1. Remove the fuel tank.
2. Clean the area around the fuel pump assembly mounting flange.
3. Disconnect the electrical connector from the fuel pressure transducer.







4. Remove the fuel pump mounting bolts and remove the fuel pump assembly.

CAUTION: The fuel pump assembly must be handled carefully to avoid damage to the float arm and the filter.

INSTALLATION
1. Clean the fuel pump assembly mounting flange and the fuel tank mounting surface.







2. Install the fuel pump assembly.
1 Position the fuel pump assembly in the fuel tank.
2 Align the arrow on the fuel pump flange with the dimple on the fuel tank.







3. Tighten the bolts in the sequence shown in three stages.
^ Stage 1: Tighten to 3 Nm (30 Lb-In).
^ Stage 2: Tighten to 7 Nm (65 Lb-In).
^ Stage 3: Tighten to 10 Nm (93 Lb-In).

4. Connect the electrical connector to the fuel pressure transducer.
5. Install the fuel tank.