Operation CHARM: Car repair manuals for everyone.

Power

REMOVAL
1. Fold down the rear seat backs.







2. Fold the loadspace trim panels up and remove the luggage compartment lower screws and loadspace trim panel.







3. Remove the pin-type retainers from the luggage compartment trim panel.







4. Open the luggage compartment trim panel access doors and remove the four pin-type retainers and the luggage compartment trim panel.







5. Remove the spare tire and jack assembly.







6. Remove the roof trim panel.







7. Remove the C-pillar safety belt guide bolts and position the safety belt guides aside.







8. Remove the pin-type retainer and position the C-pillar trim panels aside.







9. Remove the carpet pin-type retainers and pull the carpet back.

NOTE: Do not remove the power rear window motor water shield.







10. Position the rear window glass regulator access panel aside.
1 Remove the screws.
2 Remove the nut.
3 Position the rear window glass regulator access panel aside.
11. Position the rear window glass to the 3/4 down position.







12. Remove the rear window weatherstrip moulding.
13. Remove the rear window glass bolts.
14. Secure the rear window glass in the full up position.

NOTE: When securing the rear window glass note that the rear window glass and module will be removed with the rear window glass in the secured position.







15. Remove the 12 rear window glass module nuts.
16. Push the rear window glass module out at the top.







17. Lift the rear window glass module from the rear of the cab to disengage the locating clip.

NOTE: In order for the rear widow glass to function correctly the locating clip must engage the pinch weld at the rear of the cab during installation.

18. Remove the excess foam butyl from the window opening.







19. If necessary, remove the center rear window glass from the module.

INSTALLATION







1. To install, reverse the removal procedure.
^ Apply 6 mm (0.23 in) foam butyl or equivalent meeting Ford specification WSB-M2G234-C to the rear window glass module.
^ Start at the bottom and work around the module.
2. Reinitialize the rear window glass motor.