Operation CHARM: Car repair manuals for everyone.

General

Displacement 2.3L
No. of cylinders 4
Bore/stroke 87.5/94.0
Firing order 1-3-4-2
Oil pressure (hot @ 2000 rpm) 200 - 268 kPa
Belt tension Refer to Accessory Drive.
Oil capacity 3.5 qts. + 0.5 qt. with filter
Cylinder Block Cylinder Bore Diameter 3.444 - 3.445 inch
Out of round 0.0003 inch
Main Bearing Bore Diameter 2.244 - 2.245 inch
Head Face Flatness 0.0003 inch
Piston Diameter (1) 3.444 - 3.445 inch
Diameter (2) 3.4452 - 3.4456 inch
Diameter (3) 3.444 - 3.446 inch
Piston to bore clearance 0.0009 - 0.0017 inch
Ring groove width-top 0.00473 - 0.0474 inch
Ring groove width-2nd 0.0.460 - 0.0468 inch
Ring groove width-oil 0.0984 - 0.0985 inch
Piston Skirt Coating Thickness 0.0003 - 0.0007 inch
Piston Pin Diameter 0.8266 - 0.8268 inch
Length 2.346 - 2.377 inch
Piston to pin clearance 0.0003 - 0.0006 inch
Pin to rod clearance Press fit
Cylinder Head Exhaust valve lift (in @ zero lash) 7.4 mm
Intake valve lift (in @ zero lash) 7.9 mm
Valve Guide Diameter 0.216 - 0.218 inch
Valve Seat Width intake/Exhaust 0.038 - 0.072 inch
Valve Seat Angle 45 degrees
Valve Seat Runout 0.0029 inch
Valve Lash Adjustor Bore Diameter 1.220 - 1.221 inch
Cam Bore Diameter 0.984 - 0.985 inch
Valve Valve Head Diameter-Intake 1.372 - 1.383 inch
Valve Head Diameter Exhaust 1.175 - 1.187 inch
Valve stem diameter- Intake 0.2153 - 0.2159 inch
Valve stem diameter-exhaust 0.2151 - 0.2157 inch
Valve Stem To Guide Clearance-Intake 0.0009 inch
Valve Stem To Guide Clearancer-Exhaust 0.0011 inch
Valve Face Runout 0.001 inch
Valve Face Angle 45 degrees
Valve Spring-Compression Pressure Intake And Exhaust (Installed) 38.667 lbs.
Intake (valve open)8.9 mm (0.35 inch) of lift 97.032 lbs.
Exhaust (valve open) 7.4 mm of lift 93.338 lbs.
Free Length 1.768 inch
Assembled Height 1.492 inch
Crankshaft Main Bearing Journal Diameter 2.046 - 2.047 inch
Production Repair 2.036 - 2.037 inch
Main Bearing Clearance 0.0007 - 0.0013 inch
Connecting Rod Journal Diameter 1.967 - 1.968 inch
Production Repair 1.957 - 1.958 inch
End play 0.008 - 0.016 inch
Rings Width-top 0.0460 - 0.0466 inch
Width-2nd 0.0471 - 0.0472 inch
Width-oil 0.093 - 0.096 inch
Ring gap (in bore)-top 0.006 - 0.012 inch
Ring gap (in bore)-2nd 0.012 - 0.018 inch
Ring gap (in bore)-oil 0.007 - 0.027 inch
Valve Tappet Diameter 1.2192 - 1.2196 inch
Tappet To Valve Clearance- Intake 0.008 inch
Tappet To Valve Clearance-Exhaust 0.010 inch
Tappet To Bore Clearance 0.0007 - 0.0023 inch
Camshaft Lobe Lift-Intake 0.324 inch
Lobe Lift-Exhaust 0.307 inch
Runout (1)
No .3 Journal-Supported by No. 1 and No .5 Journals.
0.001 inch
Thrust clearance 0.003 - 0.009 inch
Journal diameter 0.982 - 0.983 inch
Journal to bore clearance 0.001 - 0.003 inch
Connecting Rod Bearing Clearance 0.001 - 0.002 inch
Bearing Thickness 0.058 - 0.059 inch
Crank Bore Diameter 2.087 - 2.088 inch
Pin Bore Diameter 0.825 - 0.826 inch
Length (center to center) 6.094 inch
Side clearance 0.076 - 0.120 inch
Axial clearance 0.005 - 0.014 inch