Part 2 of 2
POWERTRAIN CONTROL MODULE (PCM) INPUTS
NOTE: Transmission inputs, which are not described are discussed in the respective transmission Vehicle Systems.
Heated Oxygen Sensor (HO2S)
Heated Oxygen Sensor (HO2S):
The HO2S detects the presence of oxygen in the exhaust and produces a variable voltage according to the amount of oxygen detected. A high concentration of oxygen (lean air/fuel ratio) in the exhaust produces a voltage signal less than 0.4 volt. A low concentration of oxygen (rich air/fuel ratio) produces a voltage signal greater than 0.6 volt. The HO2S provides feedback to the PCM indicating air/fuel ratio in order to achieve a near stoichiometric air/fuel ratio of 14.7:1 during closed loop engine operation. The HO2S generates a voltage between 0.0 and 1.1 volts.
Embedded with the sensing element is the HO2S heater. The heating element heats the sensor to a temperature of 800°C (1400°F). At approximately 300°C (600°F) the engine can enter closed loop operation. The VPWR circuit supplies voltage to the heater. The PCM will turn on the heater by providing the ground when the proper conditions occur. The heater allows the engine to enter closed loop operation sooner. The use of this heater requires the HO2S heater control to be duty cycled, to prevent damage to the heater.
Intake Air Temperature (IAT) Sensor
Typical Stand Alone/Non-integrated Intake Air Temperature (IAT) Sensors:
Typical Integrated Intake Air Temperature (IAT) Sensor Incorporated Into A Drop-in Or Flange Type MAF Sensor:
The IAT sensor is a thermistor device in which resistance changes with temperature. The electrical resistance of a thermistor decreases as the temperature increases, and the resistance increases as the temperature decreases. The varying resistance affects the voltage drop across the sensor terminals and provides electrical signals to the PCM corresponding to temperature.
Thermistor-type sensors are considered passive sensors. A passive sensor is connected to a voltage divider network so that varying the resistance of the passive sensor causes a variation in total current flow.
Voltage that is dropped across a fixed resistor in a series with the sensor resistor determines the voltage signal at the PCM. This voltage signal is equal to the reference voltage minus the voltage drop across the fixed resistor.
The IAT provides air temperature information to the PCM. The PCM uses the air temperature information as a correction factor in the calculation of fuel, spark, and air flow.
The IAT sensor provides a quicker temperature change response time than the ECT or CHT sensor.
Currently there are 2 design types of AT sensors used, a stand-alone/non-integrated type and a integrated type. Both types function the same, however the integrated type is incorporated into the mass air flow (MAF) sensor instead of being a stand alone sensor.
Supercharged vehicles use 2 IAT sensors. Both sensors are thermistor type devices and operate as described above. However, one is located before the supercharger at the air cleaner for standard OBD/cold weather input, while a second sensor (IAT2) is located after the supercharger in the intake manifold. The IAT2 sensor located after the supercharger provides air temperature information to the PCM to control border-line spark and to help determine intercooler efficiency.
Intake Manifold Runner Control Monitor (IMRCM) - Electric Actuated
For information on the electronically controlled IMRCM system, refer to the description of the Intake Air Systems.
Intake Manifold Runner Control Monitor (IMRCM) - Vacuum Actuated
For information on the vacuum IMRCM system, refer to the description of the Intake Air Systems.
Knock Sensor (KS)
Two Types Of Knock Sensor (KS):
The KS is a tuned accelerometer on the engine which converts engine vibration to an electrical signal. The PCM uses this signal to determine the presence of engine knock and to retard spark timing.
Mass Air Flow (MAF) Sensor
Diagram Of Air Flow Through Throttle Body Contacting MAF Sensor Hot And Cold Wire Terminals:
Typical Mass Air Flow (MAF) Sensor:
Typical Drop-in Mass Air Flow (MAF) Sensor:
The MAF sensor uses a hot wire sensing element to measure the amount of air entering the engine. Air passing over the hot wire causes it to cool. This hot wire is maintained at 200°C (392°F) above the ambient temperature as measured by a constant cold wire. If the hot wire electronic sensing element must be replaced, then the entire assembly must be replaced. Replacing only the element may change the air flow calibration.
The current required to maintain the temperature of the hot wire is proportional to the mass air flow. The MAF sensor then outputs an analog voltage signal to the PCM proportional to the intake air mass. The PCM calculates the required fuel injector pulse width in order to provide the desired air/fuel ratio. This input is also used in determining transmission electronic pressure control (EPC), shift and torque converter clutch scheduling.
Most MAF sensors have integrated bypass technology (IBT) with an integrated intake air temperature (IAT) sensor.
The MAF sensor is located between the air cleaner and the throttle body or inside the air cleaner assembly.
Output Shaft Speed (OSS) Sensor
The OSS sensor provides the PCM with information about the rotational speed of an output shaft. The PCM uses the information to control and diagnose powertrain behavior. In some applications, the sensor is also used as the source of vehicle speed. The sensor may be physically located in different places on the vehicle, depending upon the specific application. The design of each speed sensor is unique and depends on which powertrain control feature uses the information generated.
Power Steering Pressure (PSP) Switch
Typical Power Steering Pressure (PSP) Switch:
The PSP switch monitors the hydraulic pressure within the power steering system. The PSP switch is a normally closed switch that opens as the hydraulic pressure increases. The PCM provides a low current voltage on the PSP circuit. When the PSP switch is closed, this voltage is pulled low through the SIG RTN circuit. The PCM uses the input signal from the PSP switch to compensate for additional loads on the engine by adjusting the idle RPM and preventing engine stall during parking maneuvers. Also, the PSP switch signals the PCM to adjust the transmission electronic pressure control (EPC) pressure during increased engine load, for example during parking maneuvers.
Power Steering Pressure (PSP) Sensor
Typical Power Steering Pressure (PSP) Sensor:
The PSP sensor monitors the hydraulic pressure within the power steering system. The PSP sensor voltage input to the PCM will change as the hydraulic pressure changes. The PCM uses the input signal from the PSP sensor to compensate for additional loads on the engine by adjusting the idle RPM and preventing engine stall during parking maneuvers. Also, the PSP sensor signals the PCM to adjust the transmission electronic pressure control (EPC) pressure during increased engine load, for example during parking maneuvers.
Power Take-Off (PTO) Switch and Circuits
The PTO circuit is used by the PCM to disable some of the OBD Monitors during PTO operation. The PTO switch is normally open. When the PTO unit is activated, the PTO switch is closed and battery voltage is supplied to the PTO input circuit. This indicates to the PCM that an additional load is being applied to the engine.
When the PTO unit is activated, the PCM disables some OBD monitors, which may not function reliably during PTO operation. Without the PTO circuit information to the PCM, false diagnostic trouble codes (DTCs) may be set during PTO operation. Prior to an Inspection/Maintenance test, the vehicle will have to be operated with the PTO disengaged long enough to successfully complete the OBD Monitors.
PTO Circuits Description
The 3 PTO input circuits are PTO mode, PTO engage, and PTO RPM.
The PTO engage circuit is used when the operator is requesting the PCM to check the needed inputs required to initiate the PTO engagement.
The PTO RPM circuit is used while the operator request additional engine RPM for PTO operation.
Starter Motor Request (SMR) Circuit
The SMR circuit provides the PCM with a signal from the ignition switch to the PCM. The input is pulled high when the key is in START position and the transmission range sensor ignition lockout circuit allows the starter to engage.
Throttle Position (TP) Sensor
Typical Throttle Position (TP) Sensor:
The TP sensor is a rotary potentiometer sensor that provides a signal to the PCM that is linearly proportional to the throttle plate/shaft position. The sensor housing has a 3-blade electrical connector that may be gold plated. The gold plating increases corrosion resistance on terminals and increases connector durability. The TP sensor is mounted on the throttle body. As the TP sensor is rotated by the throttle shaft, 4 operating conditions are determined by the PCM from the TP. Those conditions are closed throttle (includes idle or deceleration), part throttle (includes cruise or moderate acceleration), wide open throttle (includes maximum acceleration or de-choke on crank), and throttle angle rate.
Transmission Control Switch (TCS)
Typical Transmission Control Switch (TCS):
Typical Transmission Control Switch (TCS):
The TCS signals the PCM with VPWR whenever the TCS is pressed. On vehicles with this feature, the transmission control indicator lamp (TCIL) illuminates when the TCS is cycled to disengage overdrive. The operator of the vehicle controls. the position of the TCS.
Vehicle Speed Sensor (VSS)
Typical Vehicle Speed Sensor (VSS):
The VSS is a variable reluctance or hall-effect sensor that generates a waveform with a frequency that is proportional to the speed of the vehicle. If the vehicle is moving at a relatively low velocity, the sensor produces a signal with a low frequency. As the vehicle velocity increases, the sensor generates a signal with a higher frequency. The PCM uses the frequency signal generated by the VSS (and other inputs) to control such parameters as fuel injection, ignition control, transmission/transaxle shift scheduling, and torque converter clutch scheduling.
Four-Wheel Drive (4WD) Mode Switch
Typical 4WD Switch:
The 4WD control module provides the PCM with an indication of 4WD Low. This input is used to adjust the shift schedule. A 5.0-volt module pull-up indicates 4WD High or 2WD.