Fuel Pump: Service and Repair

FUEL PUMP - PLASTIC FUEL TANK

Fuel Tank Locking Wrench:

Special Tool(s)

Removal and Installation

1. NOTE:
- The fuel tank must be drained completely. Upon removal of the pump/sender, the tank must be inspected for contamination.
- For diesel engine applications, follow this procedure Steps 1-3 to remove the diesel fuel level sensor.

Remove the fuel tank.

2. Clean the area around the fuel pump mounting flange.







3. NOTE: The fuel pump assembly must be handled carefully to avoid damage to the sending unit.

Remove the retaining ring from the fuel pump mounting flange.







4. Depress the locking tabs on the pump while applying downward pressure on the pump module to release the pump from the mounting bracket. Remove the pump assembly.
5. Remove and discard the mounting flange gasket.
6. To install, reverse the removal procedure.