Cylinder Block Assembly: Specifications

Cylinder bore diameter - grade 1 90.200-90.210 mm (3.5512-3.5516 in)
Cylinder bore diameter - grade 2 90.210-90.220 mm (3.5516-3.5520 in)
Cylinder bore diameter - grade 3 90.220-90.230 mm (3.5520-3.5524 in)
Cylinder bore maximum taper 0.006 mm (0.0002 in)
Cylinder bore maximum out-of-round 0.020 mm (0.0008 in)
Crankshaft maximum end play 0.075-0.377 mm (0.0030-0.0148 in)
Main bearing journal diameter 67.481-67.505 mm (2.6568-2.6576 in)
Main bearing journal maximum taper 0.004 mm (0.0002 in)
Main bearing journal maximum out-of-round between cross sections 0.0075 mm (0.0003 in)
Main bearing journal-to-cylinder block clearance 0.048-0.024 mm (0.0019-0.0009 in)
Connecting rod side clearance 0.475-0.125 mm (0.0187-0.0049 in)
Connecting rod bearing bore diameter (with assembled liners)
53.049-53.027 mm (2.0885-2.0877 in)
Connecting rod bearing-to-crankshaft clearance 0.064-0.026 mm (0.0025-0.0010 in)
Piston diameter - grade 1 (at right angle to pin bore) 90.175-90.165 mm (3.5502-3.5498 in)
Piston diameter - grade 2 (at right angle to pin bore) 90.185-90.175 mm (3.5506-3.5502 in)
Piston diameter - grade 3 (at right angle to pin bore) 90.195-90.185 mm (3.5510-3.5506 in)
Piston-to-cylinder bore clearance (at grade size) 0.025-0.045 mm (0.0010-0.0018 in)
Piston ring end gap - top 0.15-0.30 mm (0.006-0.012 in)
Piston ring end gap - intermediate 0.25-0.50 mm (0.0098-0.0197 in)
Piston ring end gap - oil control 0.15-0.65 mm (0.0059-0.0256 in)
Piston ring groove width - top 1.52-1.55 mm (0.0598-0.0610 in)
Piston ring groove width - intermediate 1.52-1.54 mm (0.0598-0.0606 in)
Piston ring groove width - oil control 3.030-3.050 mm (0.1193-0.1201 in)
Piston ring width - top and intermediate 1,50-1,47 mm (0.0590-0.0578 in)
Piston ring-to-groove clearance - top 0.020-0.080 mm (0.0008-0.0031 in)
Piston ring-to-groove clearance - intermediate 0.030-0.070 mm (0.0012-0.0028 in)
Piston pin bore diameter 22.008-22.014 mm (0.8665-0.8667 in)
Piston pin diameter 22.0010-22.0030 mm (0.8662-0.8663 in)
Piston pin length 61.8 mm (2.433 in)
Piston pin-to-piston fit 0.005-0.0130 mm (0.0002-0.0005 in)

Crankshaft Pulley

Stage 1 90 Nm (66 ft. lbs.)
Stage 2 Loosen 360 degrees
Stage 3 50 Nm (37 ft. lbs.)
Stage 4 Tighten an additional 90 degrees

Main bearing Cap
Install the vertical main bearing cap fasteners and tighten in the sequence shown:






^ Tighten 40 Nm (30 ft. lbs.).
^ Tighten additional 90 degrees.

Install the side bolts and tighten them in the sequence shown:






^ Tighten 30 Nm (22 ft. lbs.).
^ Tighten additional 90 degrees.