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A/C - Lack of Cooling Performance

TSB 05-14-9

07/25/05

LACK OF A/C COOLING - CLIMATE CONTROL MODE SELECTION NOT WORKING

FORD:
2005-2006 F-Super Duty

ISSUE
Some 2005-2006 F-Super Duty vehicles built between 09/15/2004 and 06/08/2005 may exhibit an NC lack of cooling due to the vent mode select not operating correctly (if panel airflow is selected in AC, Max AC, or vent, the airflow comes out of the defrost vent). Also, on vehicles equipped with the 6.0L diesel engine, the vacuum pump may run excessively.

ACTION
Check for vacuum leak or blockage (kinked or pinched) and proper routing. Open the glove box to inspect. Inspect for vacuum lines being trapped behind or wrapped around the panel/floor door actuator rod. If vacuum lines are found wrapped around the rod, inspect the lines for damage (leaking or pinched) and repair or replace as necessary. Route the vacuum lines so they are not wrapped around the actuator rod. If replacement is necessary, refer to the following Service Procedure.

SERVICE PROCEDURE

VACUUM HARNESS REPLACEMENT PROCEDURE

1. Remove the climate control assembly. Refer to Workshop Manual Section 412-01.

2. Disconnect the two (2) vacuum harness connections through glove box opening.

3. Disconnect push pin fasteners and remove vacuum harness.

4. Install new vacuum harness and secure with push pins.

5. Connect the two (2) vacuum harness connections through glove box opening.

6. Reinstall the climate control assembly. Refer to Workshop Manual Section 412-01.

7. Close glove box.





Parts Block

WARRANTY STATUS: Eligible Under Provisions Of New Vehicle Limited Warranty Coverage

OPERATION DESCRIPTION TIME

051409A Operation A: 2005-2006 0.5 Hr.
F-Super Duty: Replace
Vacuum Harness Includes
Time To Inspect And
Replace Harness Only
Includes Time To Remove
And Install Climate Control
Assembly (Do Not Use
With 19980A)

DEALER CODING
CONDITION
BASIC PART NO. CODE
19D699 30





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