Repair and Diagnosis
- A L L Diagnostic Trouble Codes ( DTC )
- Relays and Modules
- Relays and Modules - Accessories and Optional Equipment
- Relays and Modules - Body and Frame
- Relays and Modules - Brakes and Traction Control
- Relays and Modules - HVAC
- Relays and Modules - Instrument Panel
- Relays and Modules - Lighting and Horns
- Relays and Modules - Power and Ground Distribution
- Relays and Modules - Powertrain Management
- Relays and Modules - Restraints and Safety Systems
- Relays and Modules - Starting and Charging
- Relays and Modules - Transmission and Drivetrain
- Sensors and Switches
- Sensors and Switches - Body and Frame
- Sensors and Switches - Brakes and Traction Control
- Sensors and Switches - Cooling System
- Sensors and Switches - Cruise Control
- Sensors and Switches - Engine
- Sensors and Switches - Exhaust System
- Sensors and Switches - HVAC
- Sensors and Switches - Instrument Panel
- Sensors and Switches - Lighting and Horns
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Computers and Control Systems
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Barometric Pressure Sensor
- Brake Pressure Switch
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Engine Temperature Sensor
- Exhaust Pressure Sensor
- Fuel Level Sensor
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Manifold Pressure/Vacuum Sensor
- Oil Pressure Sensor
- Oil Temperature Sensor For ECM
- Pressure Feedback Exhaust Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Sensors and Switches - Emission Control Systems
- Sensors and Switches - Fuel Delivery and Air Induction
- Sensors and Switches - Ignition System
- Sensors and Switches - Computers and Control Systems
- Sensors and Switches - Restraints and Safety Systems
- Sensors and Switches - Starting and Charging
- Sensors and Switches - Steering and Suspension
- Sensors and Switches - Transmission and Drivetrain
- Sensors and Switches - Windows and Glass
- Sensors and Switches - Wiper and Washer Systems
- Maintenance
- Alignment
- Tune-up and Engine Performance Checks
- Drive Belt
- Filters
- Hoses
- Fluids
- Brake Bleeding
- Air Bag(s) Arming and Disarming
- Fuses and Circuit Breakers
- Service Reminder Indicators
- Wheels and Tires
- Vehicle Lifting
- Service Intervals
- Normal Service Defined
- Routine Service
- Special Operating Conditions T, I, D, O, E, S
- Normal Service
- 7500 MI or 12000 KM
- 15000 MI or 24000 KM
- 22500 MI or 36000 KM
- 30000 MI or 48000 KM
- 37500 MI or 60000 KM
- 45000 MI or 72000 KM
- 52500 MI or 84000 KM
- 60000 MI or 96000 KM
- 67500 MI or 108000 KM
- 75000 MI or 120000 KM
- 82500 MI or 132000 KM
- 90000 MI or 144000 KM
- 97500 MI or 156000 KM
- 100000 MI or 160000 KM
- 105000 MI or 168000 KM
- 112500 MI or 180000 KM
- 120000 MI or 192000 KM
- 127500 MI or 204000 KM
- 135000 MI or 216000 KM
- 142500 MI or 228000 KM
- 150000 MI or 240000 KM
- Severe Service
- 5000 MI or 8000 KM
- 7500 MI or 12000 KM
- 10000 MI or 16000 KM
- 15000 MI or 24000 KM
- 20000 MI or 32000 KM
- 22500 MI or 36000 KM
- 25000 MI or 40000 KM
- 30000 MI or 48000 KM
- 35000 MI or 56000 KM
- 37500 MI or 60000 KM
- 40000 MI or 64000 KM
- 45000 MI or 72000 KM
- 50000 MI or 80000 KM
- 52500 MI or 84000 KM
- 55000 MI or 88000 KM
- 60000 MI or 96000 KM
- 65000 MI or 104000 KM
- 67500 MI or 108000 KM
- 70000 MI or 112000 KM
- 75000 MI or 120000 KM
- 80000 MI or 128000 KM
- 82500 MI or 132000 KM
- 85000 MI or 136000 KM
- 90000 MI or 144000 KM
- 95000 MI or 152000 KM
- 97500 MI or 156000 KM
- 100000 MI or 160000 KM
- 105000 MI or 168000 KM
- 110000 MI or 176000 KM
- 112500 MI or 180000 KM
- 115000 MI or 184000 KM
- 120000 MI or 192000 KM
- 125000 MI or 200000 KM
- 127500 MI or 204000 KM
- 130000 MI or 208000 KM
- 135000 MI or 216000 KM
- 140000 MI or 224000 KM
- 142500 MI or 228000 KM
- 145000 MI or 232000 KM
- 150000 MI or 240000 KM
Technical Service Bulletins
- Engine, Cooling and Exhaust
- Engine
- Access Cover
- Compression Check
- Camshaft, Lifters and Push Rods
- Cylinder Block Assembly
- Cylinder Head Assembly
- Drive Belts, Mounts, Brackets and Accessories
- Engine Lubrication
- Intake Manifold
- Seals and Gaskets
- Sensors and Switches - Engine
- Timing Components
- Tune-up and Engine Performance Checks
- Water Pump
Description and Operation
Testing and Inspection
Service and Repair
- Assembly
- Bearing - Inspection
- Camshaft
- Connecting Rod
- Crankshaft
- Cylinder Block - Core Plug Replacement
- Cylinder Bore
- Cylinder Bore - Cleaning
- Cylinder Bore Honing
- Disassembly
- Disassembly and Assembly of Sub-Assemblies
- Engine Rear Cover
- Exhaust Manifold - Inspection
- General Procedures
- Installation
- Oil Pump Rotor Inspection
- Piston
- Removal
- Rocker Arm Cleaning and Inspection
- Spark Plug - Inspection
- Sprockets
- Valve
- Valve Guide
- Valve Seat
- Valve Spring
Diagrams
Specifications
Technical Service Bulletins
- Cooling System
- Coolant
- Coolant Reservoir
- Radiator Cooling Fan
- Engine - Coolant Temperature Sensor/Switch
- Heater Core
- Heater Hose
- Radiator
- Sensors and Switches - Cooling System
- Thermostat
- Thermostat Housing
- Water Pump
Description and Operation
Testing and Inspection
Service and Repair
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Exhaust System
Technical Service Bulletins
- Engine
- Powertrain Management
- Relays and Modules - Powertrain Management
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Computers and Control Systems
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Barometric Pressure Sensor
- Brake Pressure Switch
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Engine Temperature Sensor
- Exhaust Pressure Sensor
- Fuel Level Sensor
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Manifold Pressure/Vacuum Sensor
- Oil Pressure Sensor
- Oil Temperature Sensor For ECM
- Pressure Feedback Exhaust Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Sensors and Switches - Emission Control Systems
- Sensors and Switches - Fuel Delivery and Air Induction
- Sensors and Switches - Ignition System
- Sensors and Switches - Computers and Control Systems
- Tune-up and Engine Performance Checks
- Computers and Control Systems
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Barometric Pressure Sensor
- Body Control Module
- Brake Signal
- Camshaft Position Sensor
- Clutch Switch
- Computers and Control Circuit Diode
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Data Link Connector
- Electronic Direct Injection System (diesel)
- Electronic Throttle Actuator
- Engine Control Module
- Engine Temperature Sensor
- Exhaust Pressure Sensor
- Fuel Injector Control Module
- Fuel Level Sensor
- Fuel Tank Pressure Sensor
- Idle Speed/Throttle Actuator - Electronic
- Idle/Throttle Speed Control Unit
- Information Bus
- Knock Sensor
- Main Relay (Computer/Fuel System)
- Malfunction Indicator Lamp
- Manifold Pressure/Vacuum Sensor
- Oil Pressure Sensor
- Oil Temperature Sensor For ECM
- Pressure Feedback Exhaust Sensor
- Relays and Modules - Computers and Control Systems
- Sensors and Switches - Computers and Control Systems
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Barometric Pressure Sensor
- Brake Pressure Switch
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Engine Temperature Sensor
- Exhaust Pressure Sensor
- Fuel Level Sensor
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Manifold Pressure/Vacuum Sensor
- Oil Pressure Sensor
- Oil Temperature Sensor For ECM
- Pressure Feedback Exhaust Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Throttle Position Sensor
- Transmission Position Sensor/Switch
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Injector Interrupt For Enhanced Diagnostics
- No-Start Testing
- Hard Start/No Start Diagnostic Procedures
- 1. Visual Engine/Chassis Inspection
- 2. Check Engine Oil Level
- 3. Intake/Exhaust Restriction
- 4. Sufficient Clean Fuel
- 5. Fuel System Delivery
- 6. Electric Fuel Pump Inlet Restriction
- 7. Carry Out the Key on Engine Off (KOEO) On-Demand Self-Test
- 8. Retrieve Continuous DTCs
- 9. KOEO Injector Electrical Self-Test (Click Test)
- 10A. Check PCM Voltage
- 10b. Check FICM Voltage
- 10c. Check FICM M Voltage to Actuate Injectors
- 10d. Check RPM Signal While Cranking
- 10e. Monitor the Icp and Ipr Duty Cycle While Cranking
- 10f. High Pressure Oil Sustem Air Pressure Check
- 10g. High Pressure Oil Pump Test
- 10h. Check Fuel Pulse Width While Cranking
- 10i. Check FICM Synchronization While Cranking
- 11. Glow Plug System Operation
- 12a. Combustion Gas In the Fuel Rail Test - Bubble Test
- 12b. Combustion Gas In the Fuel Rail Test - Balloon Test
- Symptom Charts
- Pinpoint Tests
- Test A: Vehicle Battery
- Test B: Reference Voltage (VREF)
- Test C: Clutch Pedal Position (CPP) Switch
- Test D: Crankshaft Position (CKP) Sensor
- Test E: Manifold Absolute Pressure (MAP) Sensor
- Test F: Intake Air Temperature (IAT) Sensor
- Test G: Intake Air Temperature 2 (IAT2) Sensor
- Test H: Barometric Pressure (BARO) Sensor
- Test I: Parking Brake Applied (PBA) Switch
- Test J: Mass Air Flow (MAF) Sensor
- Test K: Engine Coolant Temperature (ECT) Sensor
- Test L: Engine Oil Temperature (EOT) Sensor
- Test M: Fuel Pump Monitor/Control
- Test O: Water in Fuel (WIF) Sensor
- Test P: Misfire/Injector Driver Circuit Operation
- Test Q: Injection Control Pressure (ICP) Sensor
- Test R: Injection Pressure Regulator (IPR)
- Test S: Fuel Injector Control Module (FICM) Low Voltage
- Test V: Camshaft Position (CMP) Sensor
- Test W: Exhaust Gas Recirculation (EGR) Systems
- Test X: Exhaust Pressure (EP) Sensor
- Test Z: Keep Alive Memory (KAM) Voltage Low
- Tests AA: Powertrain Control Module (PCM) Read Only Memory (ROM) Failure
- Tests AC: On-Board Diagnostic (OBD) Readiness Code
- Tests AD: Powertrain Control Module (PCM) Reset
- Tests AE: Unable To Activate Self-Test/Network Communication Error
- Tests AF: Glow Plug System
- Tests AG: Accelerator Pedal Position (APP) Sensor
- Tests AH: Visctronic Drive Fan (VDF)
- Tests AI: Brake Pedal Position (BPP) Switch
- Tests AK: Variable Geometry Turbocharger (VGT) Output
- Tests AL: Transmission Range Circuit
- Tests AM: Air Conditioning (A/C) Clutch Relay and A/C Circuits
- Tests AN: Power Take-Off (PTO) Control
- Tests AO: Injector Control Pressure Too High
- Tests AP: Injection Control Pressure Too High - Engine Off
- Tests AQ: Injection Control Pressure Too Low - Engine Cranking
- Tests AR: Random Misfire Detected
- Tests AS: Loss of Communication With The Fuel Injection Control Module (FICM)
- Tests AT: Fuel Injector Control Module (FICM) Circuit Fuel Delivery Error
- Tests AU: Manifold Absolute Pressure (MAP)/Barometric Pressure (BARO) Correlation
- Tests AV: Air Conditioning (A/C) Relay Control Circuit
- Tests AW: Intake Air Temperature (IAT)/Intake Air Temperature 2 (IAT2) Sensor Correlation
- Tests AX: Engine Coolant Temperature and Engine Oil Temperature Coorelation
- Tests AY: Brake Pressure Applied (BPA) Switch
- Tests AZ: EGR Cooler System Performance
- Tests DF: Vehicle Speed Sensor (VSS)
- Tests KA: Turbocharger System Performance
- Tests QH: Fuel Level Input (FLI)
- Component Tests and General Diagnostics
- Performance Diagnostic Procedures
- 1. Visual Engine and Chassis Inspection
- 2. Sufficient Clean Fuel
- 3. Check Engine Oil Level
- 4. Carry Out The Key On Engine Off (KOEO) On-Demand Self-Test
- 5. Retrieve Continuous DTCs
- 6a. KOEO Injector Electrical Self-Test
- 6B. Power Balance Test
- 7. Intake Restriction
- 8. Exhaust Gas Recirculation (EGR) System Test
- 9. Exhaust Restriction
- 10a. Fuel System Delivery
- 10b. Electric Fuel Pump Inlet Restriction
- 10c. Fuel Aeration Test
- 11. Carry Out The Key On Engine Running (KOER) On-Demand Self-Test
- 12a. Low Idle Stability (ICP Pressure)
- 12b. Injection Pressure Regulator Test
- 12c. Check Valve Operation Test
- 13. Turbo Boost Test
- 14. Crankcase Pressure Test
- 15. Oil Aeration Test
- 16a. Combustion Gas In the Fuel Rail Test - Bubble Test
- 16b. Combustion Gas In the Fuel Rail Test - Balloon Test
- Scan Tool Testing and Procedures
- Accumulating Powertrain Control Module (PCM) Data
- Analyzing Powertrain Control Module (PCM) Data
- Control System Diagnostic Sheet Reference
- Diagnostic Methods Overview
- Freeze Frame Data
- Injector Interrupt For Enhanced Diagnostics
- Parameter Identification (PID)
- Quick Test Description
- Quick Test Operation
- Scan Tool Setup and Functionality
- Pinout Values and Diagnostic Parameters
- Monitors, Trips, Drive Cycles and Readiness Codes
- Programming and Relearning
Locations
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Emission Control Systems
- Fuel Delivery and Air Induction
- Fuel Pressure
- Fuel Pressure Release
- Idle Speed
- Accelerator Pedal
- Accelerator Pedal Position Sensor
- Air Cleaner Housing
- Air Flow Meter/Sensor
- Fuel
- Fuel Filter
- Fuel Heater
- Fuel Injector
- Fuel Injector Control Module
- Fuel Injector Seat Adapter
- Fuel Line Coupler
- Fuel Pressure Regulator
- Fuel Pressure Sensor/Switch
- Fuel Pump
- Fuel Supply Line
- Fuel Tank
- Fuel Tank Unit
- Fuel Temperature Sensor
- Fuel/Water Separator
- High Pressure Oil Pump
- Idle Speed/Throttle Actuator - Electronic
- Idle/Throttle Speed Control Unit
- Inertia Fuel Shutoff Switch
- Main Relay (Computer/Fuel System)
- Relays and Modules - Fuel Delivery and Air Induction
- Sensors and Switches - Fuel Delivery and Air Induction
- Throttle Position Sensor
- Turbocharger
Service Precautions
Description and Operation
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Ignition System
- Glow Plug System
- Transmission Control Systems
- PROM - Programmable Read Only Memory
Diagrams
Technical Service Bulletins
- Transmission and Drivetrain
- Actuators and Solenoids - Transmission and Drivetrain
- Automatic Transmission/Transaxle
- Actuators and Solenoids - A/T
- Accumulator
- Band
- Band Apply Servo
- Brake Switch - TCC
- Control Module
- Fluid - A/T
- Fluid Filter - A/T
- Fluid Line/Hose
- Fluid Pan
- Overdrive Switch
- Pressure Regulating Solenoid
- Relays and Modules - A/T
- Seals and Gaskets
- Sensors and Switches - A/T
- Shift Interlock
- Shift Solenoid
- Shifter A/T
- Shift Linkage
- Throttle Position Sensor/Switch
- Torque Converter
- Torque Converter Clutch Solenoid
- Transmission Cooler
- Transmission Mode Switch
- Transmission Mount
- Transmission Position Sensor/Switch
- Transmission Pressure Test Port
- Transmission Speed Sensor
- Transmission Temperature Sensor/Switch
- Valve Body
- Wiring Harness
- Application and ID
- TorqShift
- Diesel Engine Band, Clutch, Solenoid Application Chart (A)
- Diesel Engine Band, Clutch, Solenoid Application Chart (B)
- Diesel Engine Band, Clutch, Solenoid Application Chart (C)
- Diesel Engine Band, Clutch, Solenoid Application Chart (D)
- Diesel Engine Band, Clutch, Solenoid Application Chart (E)
- Diesel Engine Band, Clutch, Solenoid Application Chart (F)
- Diesel Engine Band, Clutch, Solenoid Application Chart (G)
- Diesel Engine Band, Clutch, Solenoid Application Chart (H)
- Diesel Engine Band, Clutch, Solenoid Application Chart (I)
- Diesel Engine Band, Clutch, Solenoid Application Chart (J)
- Diesel Engine Band, Clutch, Solenoid Application Chart (K)
- Diesel Engine Band, Clutch, Solenoid Application Chart (L)
- 4R70W/4R75W
- TorqShift
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Diagnosis By Symptom - External Controls
- Related Testing
- Torqshift - Automatic Transmission
- Diagnosis By Symptom
- Diagnostic Routines
- Engagement Concerns: 201 - 209
- Shift Concerns: 210 - 249
- 210 Some/All Shifts Missing
- 211 Timing Concerns - Early/Late
- 212 Timing Concerns - Erratic/Hunting (Some/All)
- 213 Feel - Soft/Slipping (Some/All)
- 214 Feel - Harsh (Some/All)
- 215 No 1ST Gear In Drive, Engages In A Higher Gear
- 216 No 1ST Gear In Manual 1 Position
- 217 NO 2ND Gear In Manual 2 Position
- 218 No 3RD Gear In Manual 3 Position
- 226 Soft/Slipping 1-2 Shift
- 227 Soft/Slipping 2-3 Shift
- 228 Soft/Slipping 3-5 Shift
- 229 Soft/Slipping 4-6 Shift
- 230 Soft/Slipping 5-6 Shift
- 231 Soft/Slipping 6-5 Shift
- 232 Soft/Slipping 6-4 Shift
- 233 Soft/Slipping 5-3 Shift
- 234 Soft/Slipping 3-2 Shift
- 235 Soft/Slipping 2-1 Shift
- 236 Harsh 1-2 Shift
- 237 Harsh 2-3 Shift
- 238 Harsh 3-5 Shift
- 239 Harsh 4-6 Shift
- 240 Harsh 5-6 Shift
- 241 Harsh 6-5 Shift
- 242 Harsh 6-4 Shift
- 243 Harsh 5-3 Shift
- 244 Harsh 3-2 Shift
- 245 Harsh 2-1 Shift
- 246 Harsh 6-5 Coast Downshift With Overdrive Off
- 247 Harsh 5-3 Coast Downshift With Overdrive Off or to Manual 3RD
- 248 Harsh 3-2 Coast Downshift With Overdrive Off or to Manual 2ND
- 249 Harsh 2-1 Coast Downshift With Overdrive Off or to Manual 1ST
- Torque Converter Clutch Operation Concerns: 250 - 253
- Other Concerns: 254 - 261
- 254 Shift Lever Effort High
- 255 External Leaks
- 256 Driveability Concerns
- 257 Noise/Vibration Forward or Reverse
- 258 Engine Will Not Crank
- 259 No Park Range
- 260 Transmission Overheating
- 261 Fluid Venting or Foaming
- 262 Unexpected Elevated Idle Speed
- 263 No Overdrive Off (Cancelled)
- 264 Reverse Lamps Do Not Illuminate
- 265 Transmission Failure Mode Effects Management (FMEM), Shift Concerns: Erratic/Hunting or Erratic Scheduling
- 267 Engagement Schedule Update (Dead Battery, Disconnected Battery, Calibration Updated)
- Transmission Connector Layouts
- 4R70W/4R75W - Automatic Transmission
- Transmission Connector Layouts
- Diagnosis By Symptom
- Diagnostic Routines
- Engagement Concern: 201/301 - 206/306
- Shift Concerns: 210/310 - 225/325
- 210/310 Some/All Shifts Missing
- 211/311 Timing Concerns - Early/Late
- 212/312 Timing Concerns - Erratic/Hunting
- 213/313 Feel - Soft/Slipping
- 214/314 Feel - Harsh
- 215/315 No 1ST Gear, Engages In Higher Gear
- 216/316 No Manual 1st Gear
- 217/317 No Manual 2ND Gear
- 220/320 1-2 Shift (Automatic)
- 221/321 2-3 Shift (Automatic)
- 222/322 3-4 Shift (Automatic)
- 223/323 4-3 Shift (Automatic)
- 224/324 3-2 Shift (Automatic)
- 225/325 2-1 Shift (Automatic)
- Torque Converter Clutch Operation Concerns: 240/340 - 242/342
- Others Concerns: 250/350 - 257/357
- Pinpoint Tests
- Pinpoint Tests - External Controls
- Torqshift - Automatic Transmission
- 4R70W/4R75W - Automatic Transmission
- Pinpoint Tests - OSC Equipped Vehicles
- Test A: Shift and Torque Converter Clutch Solenoids
- Test B: Transmission Fluid Temperature (TFT) Sensor
- Test C: Digital Transmission Range (TR) Sensor
- Test D: Electrical Pressure Control (EPC) Solenoid
- Test E: Output Shaft Speed OSS Sensors
- Test F: Turbine Shaft Speed (TSS) Sensors
- Test G: Solenoid Mechanical Failure
- Component Tests and General Diagnostics
- Scan Tool Testing and Procedures
- Monitors, Trips, Drive Cycles and Readiness Codes
Adjustments
Service and Repair
- Automatic Transmission - 4R70W/4R75W
- Automatic Transmission - TorqShift
- Transmission Fluid Level Check
- Transmission Fluid Drain and Refill - Automated Equipment
- Transmission Fluid Drain and Refill - Without Torque Converter Drain Plug and With Fluid Pan Drain Plug
- Transmission Filler Tube
- Removal
- Torque Converter
- Torque Converter Contamination Inspection
- Disassembly
- Park System
- Disassembly and Assembly of Subassemblies
- Assembly
- Transmission Fluid Cooler - Backflushing and Cleaning
- Installation
Diagrams
Specifications
Technical Service Bulletins
- Clutch
- Differential Assembly
- Differential Cover
- Fluid - Differential
- Pinion Flange
- Seals and Gaskets
- Application and ID
Description and Operation
Testing and Inspection
- Driveline System
- Rear Drive Axle/Differential - Dana 60 and 70
- Initial Inspection
- Component Tests
- Diagnosis By Symptom
- Fluid Loss
- Noise Louder on Turns (Sweeping)
- Noise (Growl) In Tight Turn, Conventional Differential
- Noise (Chatter/Shudder) In Tight Turns, Limited Slip Differential
- Noise (Whine) In All or More Than One Drive Modes
- Noise (Tick/Click) In All or More Than One Drive Modes
- Noise (Howl/Moan) In All or More Than One Drive Modes
- Noise (Clunk) on Changes In Speed or Direction of Power
- Vibration
- Rear Drive Axle/Differential - Ford 8.8-Inch Ring Gear
- Initial Inspection
- Component Tests
- Diagnosis By Symptom
- Fluid Loss
- Noise Louder on Turns (Sweeping)
- Noise (Growl) In Tight Turn, Conventional Differential
- Noise (Chatter/Shudder) In Tight Turns, Limited Slip Differential
- Noise (Whine) In All or More Than One Drive Modes
- Noise (Tick/Click) In All or More Than One Drive Modes
- Noise (Howl/Moan) In All or More Than One Drive Modes
- Noise (Clunk) on Changes In Speed or Direction of Power
- Vibration
- Rear Drive Axle/Differential - Ford 9.75-Inch Ring Gear
- Initial Inspection
- Component Tests
- Diagnosis By Symptom
- Fluid Loss
- Noise Louder on Turns (Sweeping)
- Noise (Growl) In Tight Turn, Conventional Differential
- Noise (Chatter/Shudder) In Tight Turns, Limited Slip Differential
- Noise (Whine) In All or More Than One Drive Modes
- Noise (Tick/Click) In All or More Than One Drive Modes
- Noise (Howl/Moan) In All or More Than One Drive Modes
- Noise (Clunk) on Changes In Speed or Direction of Power
- Vibration
Service and Repair
Diagrams
Specifications
Tools and Equipment
- Drive Axles, Bearings and Joints
- Drive/Propeller Shafts, Bearings and Joints
- Flex Plate
- Manual Transmission/Transaxle
- Relays and Modules - Transmission and Drivetrain
- Sensors and Switches - Transmission and Drivetrain
- Transmission Control Systems
Technical Service Bulletins
Tools and Equipment
- Brakes and Traction Control
- Antilock Brakes / Traction Control Systems
- ABS Light
- ABS Sensor Block
- Brake Fluid Accumulator
- Diagnostic Connector - ABS
- Differential Speed Sensor
- Electronic Brake Control Module
- Hydraulic Control Assembly - Antilock Brakes
- Lateral Accelerometer
- Steering Angle Sensor
- Traction Control Relay
- Traction Control Switch
- Wheel Speed Sensor
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- A: No Communication With the Anti-Lock Brake Control Module
- B: C1145 (RF), C1155 (LF), C1230 (Rear) - Wheel Speed Sensor Input Circuit Failure
- C: C1222 - Wheel Speed Mismatch, C1237 (Rear), C1233 (LF), C1234 (RF) - Wheel Speed Input Signal Missing
- D: C1148, C1158 and C1229 - Wheel Speed Sensor Coherency Fault
- E: C1169 - Excessive Anti-Lock Brake System (ABS) Fluid Dump Time
- F: C1185 - Anti-Lock Brake System (ABS) Power Relay Output Circuit Failure
- G: Soft/Excessive Brake Pedal Travel
- H: C1184 - Anti-Lock Brake System (ABS) System Time-Out
- I: C1095 and C1096 - ABS Hydraulic Pump Motor Circuit Failure/Open
- J: C1676 - Battery Voltage Out of Range
- K: No Communication With the Anti-Lock Brake System (ABS) Module
- L: B1317 and B1318 - Battery Voltage High/Low
- M: C1095 and C1096 - ABS Hydraulic Pump Motor Circuit Failure/Open
- N: C1145, C1155, C1165 and C1175 - Wheel Speed Sensor Input Circuit Failure
- O: C1222, C1233, C1234, C1235 and C1236 - Wheel Speed Sensor Input Signal Missing/Mismatch
- P: C1277 and C1278 - Steering Wheel Angle 1 and 2 Circuit Failure/Faulted
- Q: C1279, C1280, C1281, C1282, C1516, C1517, C2769, C2770 - Sensor Cluster Fault
- R: C1288 - Pressure Transducer Main/Primary Input Circuit Failure
- S: C1446 - Brake Pedal Switch Circuit Failure
- T: C1991 - Module Calibration Failure
- U: U1901 - CAN Network #2 Communication Bus Fault- Receive Error
- V: C110B - Traction Control Disable Switch Circuit Open
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Brake Bleeding
- Brake Pedal Assy
- Brake Warning Indicator
- Disc Brake System
- Hydraulic System
- Parking Brake System
- Power Brake Assist
- Relays and Modules - Brakes and Traction Control
- Sensors and Switches - Brakes and Traction Control
Description and Operation
Testing and Inspection
Specifications
Tools and Equipment
- Antilock Brakes / Traction Control Systems
- Starting and Charging
- Sensors and Switches - Starting and Charging
- Relays and Modules - Starting and Charging
- Battery
- Charging System
- Alternator
- Voltage Regulator
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Pinpoint Tests - Dual Generators
- Test I: The Charging System Warning Indicator Is on With the Engine Running (The Charging System Voltage Does Not Increase)
- Test J: The Charging System Warning Indicator Is Off With The Ignition Switch In The Run Position and The Engine Off
- Test K: The Charging System Warning Indicator Is On With The Engine Running and The Battery Increases Voltage
- Test L: The Charging System Warning Indicator Operates Correctly and The Battery Voltage Does Not Increase
- Test M: The Battery Is Discharged or Battery Voltage Is Low
- Test N: The Charging System Warning Indicator Flickers or Is Intermittent
- Test O: The Charging System Overcharges (Battery Voltage Is Greater Than 15.5 Volts)
- Test P: Battery Leakage or Damage
- Test Q: The Voltage Gauge Reads High or Low
- Test R: The Generator(s) is Noisy
- Test S: Radio Interference
- Test T: Dual Generator Upper Fault Detected (P0620)
- Test U: Dual Generator Lower Fault Detected (P1148)
- Test V: Dual Generator Lower Circuit Fault Detected (P1149)
- Pinpoint Tests - Single Generator
- Test A: The Battery is Discharged or Battery Voltage is Low
- Test B: The Charging System Warning Indicator is On With the Engine Running (The Charging System Voltage Does Not Increase)
- Test C: The Charging System Overcharges (Battery Voltage Is Greater Than 15.5 Volts)
- Test D: The Charging System Warning Indicator is On with the Engine Running and the Battery Increases Voltage
- Test E: The Charging System Warning Indicator is Off With the Ignition Switch In the RUN Position and the Engine Off
- Test F: The Charging System Warning Indicator Flickers or Is Intermittent
- Test G: The Generator is Noisy
- Test H: Radio Interference
- Pinpoint Tests - Dual Generators
- Component Tests and General Diagnostics
Diagrams
Technical Service Bulletins
Tools and Equipment
- Starting System
- Ignition Lock
- Ignition Switch
- Neutral Safety Switch
- Starter Cable
- Starter Motor
- Starter Relay
- Starter Solenoid
Description and Operation
Testing and Inspection
Diagrams
Technical Service Bulletins
Tools and Equipment
- Power and Ground Distribution
- Auxiliary Power Outlet
- Electronic Noise Suppressor
- Fuse
- Fuse Block
- Grounding Point
- Micro ISO Relay
- Mini ISO Relay
- Multiple Junction Connector
- Power Distribution Relay
- Relays and Modules - Power and Ground Distribution
- Relay Box
Diagrams
Technical Service Bulletins
Technical Service Bulletins
- Power and Ground Distribution
- Auxiliary Power Outlet
- Electronic Noise Suppressor
- Fuse
- Fuse Block
- Grounding Point
- Micro ISO Relay
- Mini ISO Relay
- Multiple Junction Connector
- Power Distribution Relay
- Relays and Modules - Power and Ground Distribution
- Relay Box
Diagrams
Technical Service Bulletins
- Steering and Suspension
- Alignment
- Sensors and Switches - Steering and Suspension
- Steering
- Center Link
- Front Steering Knuckle
- Pitman Arm
- Power Steering
- Sensors and Switches - Steering
- Steering Angle Sensor
- Steering Column
- Steering Damper
- Steering Gear
- Steering Shaft
- Steering Wheel
- Tie Rod
- Application and ID
Description and Operation
Testing and Inspection
Service and Repair
Specifications
Technical Service Bulletins
Tools and Equipment
- Suspension
- Axle Beam
- Ball Joint
- Control Arm
- Cross-Member
- Front Steering Knuckle
- Radius Arm
- Sensors and Switches - Suspension
- Spindle
- Stabilizer Bar
- Strut / Shock Tower
- Suspension Spring ( Coil / Leaf )
- Wheel Bearing
- Wheel Hub
- Wheel Seal
Service Precautions
Description and Operation
Testing and Inspection
Specifications
Technical Service Bulletins
Tools and Equipment
- Wheels and Tires
Technical Service Bulletins
- Heating and Air Conditioning
- Accumulator HVAC
- Air Door
- Air Register
- Ambient Temperature Sensor / Switch HVAC
- Blower Motor
- Blower Motor Relay
- Blower Motor Resistor
- Blower Motor Switch
- Cabin Air Filter / Purifier
- Compressor HVAC
- Compressor Clutch Relay
- Condenser HVAC
- Control Assembly
- Coupler HVAC
- Evaporator Core
- Expansion Block/Orifice Tube
- Expansion Valve
- Heater Core
- Heater Core Case
- Heater Hose
- Hose/Line HVAC
- Housing Assembly HVAC
- Refrigerant
- Refrigerant Oil
- Refrigerant Pressure Sensor / Switch
- Relays and Modules - HVAC
- Sensors and Switches - HVAC
- Service Port HVAC
- Vacuum Harness HVAC
- Vacuum Reservoir HVAC
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: Incorrect/Erratic Direction Of Airflow From Outlets
- Test B: Insufficient, Erratic Or No Heat
- Test C: The Air Conditioning (A/C) Is Inoperative/Does Not Operate Correctly
- Test D: The Air Conditioning (A/C) Is Always On
- Test E: Insufficient Air Conditioning (A/C) Cooling - Auxiliary System
- Test F: Temperature Control Is Inoperative/Does Not Operate Correctly
- Vacuum Schematic
- Test G: The Blower Motor Is Inoperative
- Test H: The Blower Motor Does Not Operate Correctly
- Test I: The Auxiliary Blower Motor Is Inoperative
- Test J: The Auxiliary Blower Motor Does Not Operate Correctly
- Component Tests and General Diagnostics
Service and Repair
- Air Conditioning (A/C) System Flushing
- Refrigerant Discharging and Recovery procedure
- Evacuation and Charging
- Refrigerant System Filtering Following Air Conditioning (A/C) Compressor Installation
- Refrigerant Oil Adding
- Refrigerant Identification Testing
- Contaminated Refrigerant Handling
- Air Conditioning (A/C) Odor Treatment
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Restraints and Safety Systems
- Repairs and Inspections Required After a Collision
- Air Bag Systems
- Air Bag(s) Arming and Disarming
- Air Bag
- Air Bag Control Module
- Clockspring Assembly / Spiral Cable
- Impact Sensor
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: The Air Bag Warning Indicator Is Illuminated Continuously - RCM Disconnected Or Inoperative, Loss of Battery Feed, or L
- Test B: DTC B1869 - Lamp Air Bag Warning Indicator Circuit Open Or Short to Ground
- Test C: DTC B1870 - Lamp Air Bag Warning Indicator Circuit Short to Battery
- Test D: LFC 33/DTC B1877/B1885 - Driver Pretensioner Circuit Resistance High Or Low
- Test E: LFC 33/DTC B1878 - Driver Pretensioner Circuit Short to Battery
- Test F: LFC 33/DTC B1879 - Driver Pretensioner Circuit Short to Ground
- Test G: LFC 34/DTC B1881/B1886 - Passenger Pretensioner Circuit Resistance High or Low
- Test H: LFC 34/DTC B1882 - Passenger Pretensioner Circuit Short to Voltage
- Test I: LFC 34/DTC B1883 - Passenger Pretensioner Circuit Short to Ground
- Test J: LFC 53/DTC B1891 - Air Bag Tone Indicator Circuit Short to Battery Or Ignition
- Test K: LFC 53/B1892 - Air Bag Tone Warning Indicator Circuit Shorted to Ground Or Open
- Test L: LFC 19/DTC B1916 - Driver Air Bag Circuit Shorted to Battery Or Ignition
- Test M: LFC 14/B1921 - Air Bag Diagnostic Monitor Ground Circuit Open
- Test N: LFC 21/DTC B1925 - Passenger Air Bag Circuit Shorted to Battery Or Ignition
- Test O: LFC 19/DTC B1932 - Driver Air Bag Circuit Resistance High
- Test P: LFC 21/DTC B1933 - Passenger Air Bag Circuit Resistance High
- Test Q: LFC 19/DTC B1934 - Driver Air Bag Circuit Resistance Low
- Test R: LFC 21/DTC B1935 - Passenger Air Bag Circuit Resistance Low
- Test S: LFC 19/DTC B1936 - Driver Air Bag Circuit Shorted to Ground
- Test T: LFC 21/DTC B1938 - Passenger Air Bag Circuit Shorted to Ground
- Test U: LFC 42/DTC B2227 - Front Impact Severity Sensor Communication Fault
- Test V: LFC 72/DTC B2792 - Cross Link Between Firing Loops
- Test W: No Communication With The Restraints Control Module (RCM)
- Scan Tool Testing and Procedures
Locations
Service and Repair
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Relays and Modules - Restraints and Safety Systems
- Seat Belt Systems
- Air Bag(s) Arming and Disarming
- Child Restraint
- Seat Belt
- Seat Belt Buckle
- Seat Belt Extension
- Seat Belt Height Adjuster
- Seat Belt Reminder Buzzer
- Seat Belt Reminder Lamp
- Seat Belt Retractor
- Seat Belt Tensioner
Service Precautions
Description and Operation
Testing and Inspection
Service and Repair
Diagrams
Specifications
- Sensors and Switches - Restraints and Safety Systems
Service and Repair
Technical Service Bulletins
- Accessories and Optional Equipment
- Accessory Delay Module
- Antenna
- Antitheft and Alarm Systems
- Driver/Vehicle Information Display
- Radio, Stereo, and Compact Disc
- Radio/Stereo
- Speaker
Description and Operation
Testing and Inspection
Service and Repair
Diagrams
Specifications
Tools and Equipment
- Relays and Modules - Accessories and Optional Equipment
- Towing / Trailer System
- Trailer Connector
- Body and Frame
- Air Bag(s) Arming and Disarming
- Repairs and Inspections Required After a Collision
- Body Control Systems
- Access Cover
- Bumper
- Doors, Hood and Trunk
- Fender
- Frame
- Grille
- Interior Moulding / Trim
- Locks
- Door Locks
- Keyless Entry
- Power Locks
- Power Door Lock Actuator
- Power Door Lock Control Module
- Power Door Lock Switch
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Pinpoint Tests - Module Controlled
- Test E: All Door Locks Are Inoperative From One Switch
- Test F: The Door Locks Operate Only One Way
- Test G: All Door Locks Are Inoperative
- Test H: A Single Door Lock Is Inoperative
- Test I: The Doors Do Not Lock/Unlock Using The Remote Keyless Entry (RKE) Transmitter
- Test J: The Remote Keyless Entry (RKE) Transmitter Has Poor Range Performance
- Test K: The Remote Keyless Entry (RKE) Transmitter Is Out of Synchronization
- Test L: Panic Feature Is Inoperative/Does Not Operate Correctly
- Pinpoint Tests - Non Module Controlled
- Pinpoint Tests - Module Controlled
Service and Repair
Diagrams
Specifications
Tools and Equipment
- Mirrors
- Paint, Striping and Decals
- Relays and Modules - Body and Frame
- Seats
- Sensors and Switches - Body and Frame
- Sound Proofing / Insulation
- Spoilers, Flaps, and Air Dams
- Strut / Shock Tower
Description and Operation
Testing and Inspection
Specifications
Technical Service Bulletins
- Cruise Control
- Brake Switch (Cruise Control)
- Clutch Switch
- Cruise Control Switch
- Sensors and Switches - Cruise Control
Description and Operation
Testing and Inspection
Diagrams
Specifications
Tools and Equipment
- Instrument Panel, Gauges and Warning Indicators
- ABS Light
- Audible Warning Device
- Brake Warning Indicator
- Cabin Air Filter Maintenance Indicator
- Cigarette Lighter
- Compass
- Dashboard / Instrument Panel
- Door Switch
- Driver/Vehicle Information Display
- Fuel Gauge
- Fuel Gauge Sender
- Instrument Cluster / Carrier
- Maintenance Required Lamp/Indicator
- Malfunction Indicator Lamp
- Oil Change Reminder Lamp
- Oil Pressure Sender
- Parking Brake Warning Switch
- Relays and Modules - Instrument Panel
- Seat Belt Reminder Buzzer
- Seat Belt Reminder Lamp
- Sensors and Switches - Instrument Panel
- Speedometer Head
- Tachometer
- Turbo Boost Gauge
- Water In Fuel Indicator
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Pinpoint Tests - Instrument Cluster
- Test A: No Communication With The Instrument Cluster
- Test B: Incorrect Fuel Gauge Indication
- Test C: Incorrect Voltage Gauge Indication
- Test D: Incorrect Oil Pressure Gauge Indication
- Test E: Incorrect Temperature Gauge Indication
- Test F: The Tachometer Is Inoperative
- Test G: The Low Fuel Warning Indicator Is Never/Always On
- Test H: The Speedometer/Odometer Is Inoperative
- Test I: The Safety Belt Warning Indicator Is Inoperative (Chime Is Operative)/Does Not Operate Correctly
- Test J: The Brake Warning Indicator is Never On
- Test K: The Charging System Warning Indicator Is Never On
- Test L: The Anti-Lock Brake System (ABS) Warning Indicator Is Never/Always On
- Test M: The High Beam Indicator Is Never On
- Test N: The LH Turn Indicator Is Never On
- Test O: The RH Turn Indicator Is Never On
- Test P: The Air Bag Warning Indicator Is Never On
- Test Q: The Malfunction Indicator Lamp (MIL) Is Never/Always On
- Test R: The Check Gauge Warning Indicator Is Never/Always On
- Test S: The Check Fuel Cap Warning Indicator Is Never/Always On
- Test T: The Wait To Start Indicator Is Never/Always On
- Test U: The Water In Fuel Warning Indicator Is Never/Always On
- Test V: The Electronic Throttle Control (ETC) Indicator Is Never/Always On
- Test W: The Instrument Cluster Is Inoperative
- Test X: The AdvanceTrac(R) With Roll Stability Control (RSC) Indicator Is Never/Always On
- Pinpoint Tests - Instrument Cluster and Panel Illumination
- Pinpoint Tests - Warning Devices
- Pinpoint Tests - Instrument Cluster
Diagrams
Technical Service Bulletins
Tools and Equipment
- Lighting and Horns
- Backup Lamp
- Brake Lamp
- Brake Light Switch
- Cargo Lamp
- Center Mounted Brake Lamp
- Courtesy Lamp
- Courtesy Lamp Relay
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: The Interior Lamps Are Inoperative
- Test B: The Interior Lamps Stay On Continuously
- Test C: An Individual Interior Lamp Is Inoperative
- Test D: The Interior Lamps Do Not Turn On With One Door Open
- Test E: An Individual Demand Lamp Is Inoperative
- Test F: The Battery Saver Does Not Deactivate After Time-Out
- Test G: The Illuminated Entry Is Inoperative When Using The Remote Transmitter
Service and Repair
Diagrams
Tools and Equipment
- Daytime Running Lamp
- Battery Discharge Protection Relay
- Door Switch
- Hazard Warning Lamps
- Headlamp
- Horn
- License Plate Lamp
- Map Light
- Marker Lamp
- Parking Lamp
- Relays and Modules - Lighting and Horns
- Sensors and Switches - Lighting and Horns
- Tail Lamp
- Trailer Lamps
- Trailer Lighting Relay
- Turn Signals
- Vanity Lamp
Description and Operation
Diagrams
Technical Service Bulletins
- Windows and Glass
- Wiper and Washer Systems
- Sensors and Switches - Wiper and Washer Systems
- Windshield Washer Motor
- Windshield Washer Pump
- Windshield Washer Reservoir
- Windshield Washer Switch
- Wiper Arm
- Wiper Blade
- Wiper Motor
- Wiper Motor Linkage
- Wiper Switch
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: The Wipers Are Inoperative
- Test B: The Wipers Stay On Continuously
- Test C: The High/Low Wiper Speeds Do Not Operate Correctly (Intermittent Wiper Mode OK)
- Test D: The Intermittent Wiper Speed Does Not Operate Correctly (High/Low Speeds OK)
- Test E: The Wipers Do Not Operate Correctly In The Mist Position
- Test F: The Washer Pump Is Inoperative
- Component Tests and General Diagnostics
Service and Repair
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Application and ID
Locations
- Component Locations
- Component Location Index
- Component Location Views
- View 151-1 (Engine Compartment)
- View 151-2 (Engine Compartment)
- View 151-3 (Engine Compartment - Stripped Chassis)
- View 151-5 (Engine Compartment, Master Cylinder Area)
- View 151-6 (Engine Compartment, Master Cylinder Area)
- View 151-14 (Engine, Front)
- View 151-15 (Engine, Rear)
- View 151-16 (Engine Compartment, RH Side)
- View 151-17 (Generators)
- View 151-18 (4R70E/4R75E Transmission)
- View 151-19 (Torqshift Transmission)
- View 151-20 (Instrument Panel)
- View 151-21 (Instrument Panel)
- View 151-22 (Instrument Panel Harness - Stripped Chassis)
- View 151-23 (Steering Column)
- View 151-24 (Right A Pillar)
- View 151-25 (Left B-Pillar)
- View 151-26 (Floor)
- View 151-27 (Driver Seat)
- View 151-28 (Driver Door)
- View 151-29 (Passenger Door)
- View 151-30 (Hinged Side Door)
- View 151-31 (Sliding Door)
- View 151-32 (Rear Doors)
- View 151-33 (Roof, LH Side, Front)
- View 151-34 (Roof, RH Side Rear)
- View 151-35 (Front HVAC)
- View 151-36 (Rear HVAC)
- View 151-37 (Chassis - Van/Wagon)
- View 151-38 (Chassis)
- View 151-40 (on Frame Rail, RH Side)
- View 151-41 (Chassis - Cutaway/Stripped Chassis - Front)
- View 151-42 (Chassis - Cutaway/Stripped Chassis - Rear)
- Connector Locations
- Connector Location Index
- View 151-1 (Engine Compartment)
- View 151-2 (Engine Compartment)
- View 151-3 (Engine Compartment - Stripped Chassis)
- View 151-5 (Engine Compartment, Master Cylinder Area)
- View 151-6 (Engine Compartment, Master Cylinder Area)
- View 151-14 (Engine, Front)
- View 151-15 (Engine, Rear)
- View 151-16 (Engine Compartment, RH Side)
- View 151-17 (Generators)
- View 151-18 (4R70E/4R75E Transmission)
- View 151-19 (Torqshift Transmission)
- View 151-20 (Instrument Panel)
- View 151-21 (Instrument Panel)
- View 151-22 (Instrument Panel Harness - Stripped Chassis)
- View 151-23 (Steering Column)
- View 151-24 (Right A Pillar)
- View 151-25 (Left B-Pillar)
- View 151-26 (Floor)
- View 151-27 (Driver Seat)
- View 151-28 (Driver Door)
- View 151-29 (Passenger Door)
- View 151-30 (Hinged Side Door)
- View 151-31 (Sliding Door)
- View 151-32 (Rear Doors)
- View 151-33 (Roof, LH Side, Front)
- View 151-34 (Roof, RH Side Rear)
- View 151-35 (Front HVAC)
- View 151-36 (Rear HVAC)
- View 151-37 (Chassis - Van/Wagon)
- View 151-38 (Chassis)
- View 151-40 (on Frame Rail, RH Side)
- View 151-41 (Chassis - Cutaway/Stripped Chassis - Front)
- View 151-42 (Chassis - Cutaway/Stripped Chassis - Rear)
- Ground Locations
- Ground Location Index
- View 151-1 (Engine Compartment)
- View 151-2 (Engine Compartment)
- View 151-3 (Engine Compartment - Stripped Chassis)
- View 151-5 (Engine Compartment, Master Cylinder Area)
- View 151-6 (Engine Compartment, Master Cylinder Area)
- View 151-14 (Engine, Front)
- View 151-15 (Engine, Rear)
- View 151-16 (Engine Compartment, RH Side)
- View 151-17 (Generators)
- View 151-18 (4R70E/4R75E Transmission)
- View 151-19 (Torqshift Transmission)
- View 151-20 (Instrument Panel)
- View 151-21 (Instrument Panel)
- View 151-22 (Instrument Panel Harness - Stripped Chassis)
- View 151-23 (Steering Column)
- View 151-24 (Right A Pillar)
- View 151-25 (Left B-Pillar)
- View 151-26 (Floor)
- View 151-27 (Driver Seat)
- View 151-28 (Driver Door)
- View 151-29 (Passenger Door)
- View 151-30 (Hinged Side Door)
- View 151-31 (Sliding Door)
- View 151-32 (Rear Doors)
- View 151-33 (Roof, LH Side, Front)
- View 151-34 (Roof, RH Side Rear)
- View 151-35 (Front HVAC)
- View 151-36 (Rear HVAC)
- View 151-37 (Chassis - Van/Wagon)
- View 151-38 (Chassis)
- View 151-40 (on Frame Rail, RH Side)
- View 151-41 (Chassis - Cutaway/Stripped Chassis - Front)
- View 151-42 (Chassis - Cutaway/Stripped Chassis - Rear)
- Splice Locations
- Splice Location Index
- View 151-1 (Engine Compartment)
- View 151-2 (Engine Compartment)
- View 151-3 (Engine Compartment - Stripped Chassis)
- View 151-5 (Engine Compartment, Master Cylinder Area)
- View 151-6 (Engine Compartment, Master Cylinder Area)
- View 151-14 (Engine, Front)
- View 151-15 (Engine, Rear)
- View 151-16 (Engine Compartment, RH Side)
- View 151-17 (Generators)
- View 151-18 (4R70E/4R75E Transmission)
- View 151-19 (Torqshift Transmission)
- View 151-20 (Instrument Panel)
- View 151-21 (Instrument Panel)
- View 151-22 (Instrument Panel Harness - Stripped Chassis)
- View 151-23 (Steering Column)
- View 151-24 (Right A Pillar)
- View 151-25 (Left B-Pillar)
- View 151-26 (Floor)
- View 151-27 (Driver Seat)
- View 151-28 (Driver Door)
- View 151-29 (Passenger Door)
- View 151-30 (Hinged Side Door)
- View 151-31 (Sliding Door)
- View 151-32 (Rear Doors)
- View 151-33 (Roof, LH Side, Front)
- View 151-34 (Roof, RH Side Rear)
- View 151-35 (Front HVAC)
- View 151-36 (Rear HVAC)
- View 151-37 (Chassis - Van/Wagon)
- View 151-38 (Chassis)
- View 151-40 (on Frame Rail, RH Side)
- View 151-41 (Chassis - Cutaway/Stripped Chassis - Front)
- View 151-42 (Chassis - Cutaway/Stripped Chassis - Rear)
- Harness Locations
- Harness Location Index
- Harness Overview
- View 151-1 (Engine Compartment)
- View 151-2 (Engine Compartment)
- View 151-3 (Engine Compartment - Stripped Chassis)
- View 151-5 (Engine Compartment, Master Cylinder Area)
- View 151-6 (Engine Compartment, Master Cylinder Area)
- View 151-14 (Engine, Front)
- View 151-15 (Engine, Rear)
- View 151-16 (Engine Compartment, RH Side)
- View 151-17 (Generators)
- View 151-18 (4R70E/4R75E Transmission)
- View 151-19 (Torqshift Transmission)
- View 151-20 (Instrument Panel)
- View 151-21 (Instrument Panel)
- View 151-22 (Instrument Panel Harness - Stripped Chassis)
- View 151-23 (Steering Column)
- View 151-24 (Right A Pillar)
- View 151-25 (Left B-Pillar)
- View 151-26 (Floor)
- View 151-27 (Driver Seat)
- View 151-28 (Driver Door)
- View 151-29 (Passenger Door)
- View 151-30 (Hinged Side Door)
- View 151-31 (Sliding Door)
- View 151-32 (Rear Doors)
- View 151-33 (Roof, LH Side, Front)
- View 151-34 (Roof, RH Side Rear)
- View 151-35 (Front HVAC)
- View 151-36 (Rear HVAC)
- View 151-37 (Chassis - Van/Wagon)
- View 151-38 (Chassis)
- View 151-40 (on Frame Rail, RH Side)
- View 151-41 (Chassis - Cutaway/Stripped Chassis - Front)
- View 151-42 (Chassis - Cutaway/Stripped Chassis - Rear)
- Component Locations
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Exploded Views
- Connector Views
- C100-C138
- C100-C177
- C139-C185
- C186-C289
- C291-C431
- C433-C935
- C936-C1080
- C1087-C1253
- C1256-C2188
- C2256-C4121
- Accessory Delay Relay
- Air Bag
- Air Bag Control Module
- Air Door Actuator / Motor, HVAC
- Alternator
- Ambient Temperature Sensor / Switch HVAC
- Automatic Transmission/Transaxle
- Auxiliary Power Outlet
- Backup Lamp
- Battery
- Battery Discharge Protection Relay, Lighting
- Blower Motor
- Blower Motor Relay
- Blower Motor Resistor
- Brake Fluid Level Sensor/Switch
- Brake Lamp
- Brake Light Switch
- Brake Switch (Cruise Control)
- Cargo Lamp
- Center Mounted Brake Lamp
- Clockspring Assembly / Spiral Cable, Air Bag
- Compressor Clutch Coil
- Compressor Clutch Relay
- Console
- Control Assembly, HVAC
- Courtesy Lamp
- Daytime Running Lamp Control Unit
- Diagnostic Connector - ABS
- Differential Speed Sensor
- Door Position Switch
- Electronic Brake Control Module
- Electronic Noise Suppressor
- Fan Clutch
- Front Door Window Motor
- Fuse Block
- Hazard Warning Flasher
- Headlamp
- Horn
- Ignition Switch
- Impact Sensor
- Instrument Panel, Gauges and Warning Indicators
- License Plate Lamp
- Mirrors
- Multiple Junction Connector
- Neutral Safety Switch
- Oil Pressure Sender
- Parking Brake Warning Switch
- Parking Lamp
- Power Distribution Relay
- Power Door Lock Actuator
- Power Door Lock Switch
- Power Seat Motor
- Power Seat Switch
- Power Window Switch
- Powertrain Management
- System Diagram
- Canister Purge Control Valve
- Computers and Control Systems
- System Diagram
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Barometric Pressure Sensor
- Body Control Module
- Brake Signal
- Camshaft Position Sensor
- Computers and Control Circuit Diode
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Data Link Connector
- Electronic Throttle Actuator
- Engine Control Module
- Engine Temperature Sensor
- Injector Driver Module
- Injector Driver Module Relay
- Knock Sensor
- Main Relay (Computer/Fuel System)
- Manifold Pressure/Vacuum Sensor
- Oil Temperature Sensor For ECM
- Throttle Position Sensor
- EGR Control Module
- EGR Electronic Vacuum Regulator Solenoid
- EGR Valve Actuator
- Fuel Heater
- Fuel Injector
- Fuel Pressure Regulator
- Fuel Pressure Sensor/Switch
- Fuel Pump
- Fuel Tank Unit
- Fuel Temperature Sensor
- Glow Plug
- Glow Plug Control Module
- Inertia Fuel Shutoff Switch
- Leak Detection Valve, Evaporative System
- Positive Crankcase Ventilation Valve
- Pressure Feedback Exhaust Sensor, EGR
- Turbocharger
- Radio/Stereo
- Refrigerant Pressure Sensor / Switch, HVAC
- Relay Box
- Seat Belt Tensioner
- Speaker
- Starter Motor
- Starter Relay
- Steering Angle Sensor
- Tail Lamp
- Traction Control Relay
- Traction Control Switch
- Trailer Connector
- Trailer Lighting Relay
- Trailer Towing Relay
- Turn Signal Flasher
- Turn Signal Lamp
- Turn Signal Switch
- Vanity Lamp
- Wheel Speed Sensor
- Windshield Washer Motor
- Windshield Washer Switch
- Wiper Motor
- Wiper Switch
- Electrical Diagrams
- Diagrams By Number
- Please Note
- Diagram Set 10 (Grounds)
- Diagram Set 12 (Charging System)
- Diagram Set 13 (Power Distribution)
- Diagram Set 14 (Module Communications Network)
- Diagram Set 20 (Starting System)
- Diagram Set 25 (Electronic Engine Controls)
- Diagram Set 28 (Transmission Controls)
- Diagram Set 29 (Transmission Controls)
- Diagram Set 31 (Speed Control)
- Diagram Set 33 (Cooling Fan)
- Diagram Set 37 (Shift Interlock)
- Diagram Set 42 (Vehicle Dynamic Systems)
- Diagram Set 44 (Horn/Cigar Lighter)
- Diagram Set 46 (Supplemental Restraint System)
- Diagram Set 54 (Manual Climate Control System)
- Diagram Set 59 (Multifunction Control Module)
- Diagram Set 60 (Instrument Cluster)
- Diagram Set 66 (Warning Devices)
- Diagram Set 71 (Cluster and Panel Illumination)
- Diagram Set 81 (Front Wipers and Washers)
- Diagram Set 85 (Headlamps)
- Diagram Set 89 (Interior Lamps)
- Diagram Set 90 (Turn Signals/Stop/Hazard Lamps)
- Diagram Set 92 (Parking, Rear and License Lamps)
- Diagram Set 93 (Reversing Lamps)
- Diagram Set 95 (Trailer/Camper Adapter)
- Diagram Set 97 (Daytime Running Lamps)
- Diagram Set 100 (Power Windows)
- Diagram Set 102 (Overhead Console)
- Diagram Set 110 (Power Door Locks)
- Diagram Set 117 (Remote Keyless Entry and Alarm)
- Diagram Set 120 (Power Seats)
- Diagram Set 124 (Power Mirrors)
- Diagram Set 130 (Audio System)
- Diagram Set 140 (Customer Access)
- Power and Ground Distribution
- Accessory Delay Relay
- Air Bag Systems
- Antilock Brakes / Traction Control Systems
- Antitheft and Alarm Systems
- Automatic Transmission/Transaxle
- System Diagram
- Brake Switch - TCC
- Overdrive Switch, A/T
- Pressure Regulating Solenoid, A/T
- Shift Interlock, A/T
- Shift Solenoid, A/T
- Throttle Position Sensor/Switch, A/T
- Torque Converter Clutch Solenoid, A/T
- Transmission Mode Switch, A/T
- Transmission Position Sensor/Switch, A/T
- Transmission Speed Sensor, A/T
- Transmission Temperature Sensor/Switch, A/T
- Body Control Systems
- Charging System
- Cooling System
- Cruise Control
- Heating and Air Conditioning
- Instrument Panel, Gauges and Warning Indicators
- Keyless Entry
- Lighting and Horns
- Mirrors
- Power Locks
- Powertrain Management
- Radio, Stereo, and Compact Disc
- Seat Belt Systems
- Seats
- Starting System
- Trailer Connector
- Windows
- Wiper and Washer Systems
- Diagrams By Number
- Mechanical Diagrams
- Vacuum and Vapor Hose Diagrams
- Components
- Component Location Index
- Component Location Views
- View 151-1 (Engine Compartment)
- View 151-2 (Engine Compartment)
- View 151-3 (Engine Compartment - Stripped Chassis)
- View 151-5 (Engine Compartment, Master Cylinder Area)
- View 151-6 (Engine Compartment, Master Cylinder Area)
- View 151-14 (Engine, Front)
- View 151-15 (Engine, Rear)
- View 151-16 (Engine Compartment, RH Side)
- View 151-17 (Generators)
- View 151-18 (4R70E/4R75E Transmission)
- View 151-19 (Torqshift Transmission)
- View 151-20 (Instrument Panel)
- View 151-21 (Instrument Panel)
- View 151-22 (Instrument Panel Harness - Stripped Chassis)
- View 151-23 (Steering Column)
- View 151-24 (Right A Pillar)
- View 151-25 (Left B-Pillar)
- View 151-26 (Floor)
- View 151-27 (Driver Seat)
- View 151-28 (Driver Door)
- View 151-29 (Passenger Door)
- View 151-30 (Hinged Side Door)
- View 151-31 (Sliding Door)
- View 151-32 (Rear Doors)
- View 151-33 (Roof, LH Side, Front)
- View 151-34 (Roof, RH Side Rear)
- View 151-35 (Front HVAC)
- View 151-36 (Rear HVAC)
- View 151-37 (Chassis - Van/Wagon)
- View 151-38 (Chassis)
- View 151-40 (on Frame Rail, RH Side)
- View 151-41 (Chassis - Cutaway/Stripped Chassis - Front)
- View 151-42 (Chassis - Cutaway/Stripped Chassis - Rear)
- Connectors
- Connector Location Index
- View 151-1 (Engine Compartment)
- View 151-2 (Engine Compartment)
- View 151-3 (Engine Compartment - Stripped Chassis)
- View 151-5 (Engine Compartment, Master Cylinder Area)
- View 151-6 (Engine Compartment, Master Cylinder Area)
- View 151-14 (Engine, Front)
- View 151-15 (Engine, Rear)
- View 151-16 (Engine Compartment, RH Side)
- View 151-17 (Generators)
- View 151-18 (4R70E/4R75E Transmission)
- View 151-19 (Torqshift Transmission)
- View 151-20 (Instrument Panel)
- View 151-21 (Instrument Panel)
- View 151-22 (Instrument Panel Harness - Stripped Chassis)
- View 151-23 (Steering Column)
- View 151-24 (Right A Pillar)
- View 151-25 (Left B-Pillar)
- View 151-26 (Floor)
- View 151-27 (Driver Seat)
- View 151-28 (Driver Door)
- View 151-29 (Passenger Door)
- View 151-30 (Hinged Side Door)
- View 151-31 (Sliding Door)
- View 151-32 (Rear Doors)
- View 151-33 (Roof, LH Side, Front)
- View 151-34 (Roof, RH Side Rear)
- View 151-35 (Front HVAC)
- View 151-36 (Rear HVAC)
- View 151-37 (Chassis - Van/Wagon)
- View 151-38 (Chassis)
- View 151-40 (on Frame Rail, RH Side)
- View 151-41 (Chassis - Cutaway/Stripped Chassis - Front)
- View 151-42 (Chassis - Cutaway/Stripped Chassis - Rear)
- Grounds
- Ground Location Index
- View 151-1 (Engine Compartment)
- View 151-2 (Engine Compartment)
- View 151-3 (Engine Compartment - Stripped Chassis)
- View 151-5 (Engine Compartment, Master Cylinder Area)
- View 151-6 (Engine Compartment, Master Cylinder Area)
- View 151-14 (Engine, Front)
- View 151-15 (Engine, Rear)
- View 151-16 (Engine Compartment, RH Side)
- View 151-17 (Generators)
- View 151-18 (4R70E/4R75E Transmission)
- View 151-19 (Torqshift Transmission)
- View 151-20 (Instrument Panel)
- View 151-21 (Instrument Panel)
- View 151-22 (Instrument Panel Harness - Stripped Chassis)
- View 151-23 (Steering Column)
- View 151-24 (Right A Pillar)
- View 151-25 (Left B-Pillar)
- View 151-26 (Floor)
- View 151-27 (Driver Seat)
- View 151-28 (Driver Door)
- View 151-29 (Passenger Door)
- View 151-30 (Hinged Side Door)
- View 151-31 (Sliding Door)
- View 151-32 (Rear Doors)
- View 151-33 (Roof, LH Side, Front)
- View 151-34 (Roof, RH Side Rear)
- View 151-35 (Front HVAC)
- View 151-36 (Rear HVAC)
- View 151-37 (Chassis - Van/Wagon)
- View 151-38 (Chassis)
- View 151-40 (on Frame Rail, RH Side)
- View 151-41 (Chassis - Cutaway/Stripped Chassis - Front)
- View 151-42 (Chassis - Cutaway/Stripped Chassis - Rear)
- Splices
- Splice Location Index
- View 151-1 (Engine Compartment)
- View 151-2 (Engine Compartment)
- View 151-3 (Engine Compartment - Stripped Chassis)
- View 151-5 (Engine Compartment, Master Cylinder Area)
- View 151-6 (Engine Compartment, Master Cylinder Area)
- View 151-14 (Engine, Front)
- View 151-15 (Engine, Rear)
- View 151-16 (Engine Compartment, RH Side)
- View 151-17 (Generators)
- View 151-18 (4R70E/4R75E Transmission)
- View 151-19 (Torqshift Transmission)
- View 151-20 (Instrument Panel)
- View 151-21 (Instrument Panel)
- View 151-22 (Instrument Panel Harness - Stripped Chassis)
- View 151-23 (Steering Column)
- View 151-24 (Right A Pillar)
- View 151-25 (Left B-Pillar)
- View 151-26 (Floor)
- View 151-27 (Driver Seat)
- View 151-28 (Driver Door)
- View 151-29 (Passenger Door)
- View 151-30 (Hinged Side Door)
- View 151-31 (Sliding Door)
- View 151-32 (Rear Doors)
- View 151-33 (Roof, LH Side, Front)
- View 151-34 (Roof, RH Side Rear)
- View 151-35 (Front HVAC)
- View 151-36 (Rear HVAC)
- View 151-37 (Chassis - Van/Wagon)
- View 151-38 (Chassis)
- View 151-40 (on Frame Rail, RH Side)
- View 151-41 (Chassis - Cutaway/Stripped Chassis - Front)
- View 151-42 (Chassis - Cutaway/Stripped Chassis - Rear)
- Harness
- Harness Location Index
- Harness Overview
- View 151-1 (Engine Compartment)
- View 151-2 (Engine Compartment)
- View 151-3 (Engine Compartment - Stripped Chassis)
- View 151-5 (Engine Compartment, Master Cylinder Area)
- View 151-6 (Engine Compartment, Master Cylinder Area)
- View 151-14 (Engine, Front)
- View 151-15 (Engine, Rear)
- View 151-16 (Engine Compartment, RH Side)
- View 151-17 (Generators)
- View 151-18 (4R70E/4R75E Transmission)
- View 151-19 (Torqshift Transmission)
- View 151-20 (Instrument Panel)
- View 151-21 (Instrument Panel)
- View 151-22 (Instrument Panel Harness - Stripped Chassis)
- View 151-23 (Steering Column)
- View 151-24 (Right A Pillar)
- View 151-25 (Left B-Pillar)
- View 151-26 (Floor)
- View 151-27 (Driver Seat)
- View 151-28 (Driver Door)
- View 151-29 (Passenger Door)
- View 151-30 (Hinged Side Door)
- View 151-31 (Sliding Door)
- View 151-32 (Rear Doors)
- View 151-33 (Roof, LH Side, Front)
- View 151-34 (Roof, RH Side Rear)
- View 151-35 (Front HVAC)
- View 151-36 (Rear HVAC)
- View 151-37 (Chassis - Van/Wagon)
- View 151-38 (Chassis)
- View 151-40 (on Frame Rail, RH Side)
- View 151-41 (Chassis - Cutaway/Stripped Chassis - Front)
- View 151-42 (Chassis - Cutaway/Stripped Chassis - Rear)
Specifications
- Electrical Specifications
- Mechanical Specifications
- Air Bag Systems
- Alignment
- Alternator
- Automatic Transmission/Transaxle
- Battery
- Body and Frame
- Brakes and Traction Control
- Computers and Control Systems
- Cooling System
- Cruise Control
- Differential Assembly
- Drive/Propeller Shafts, Bearings and Joints
- Emission Control Systems
- Engine
- Exhaust System
- Flex Plate
- Fuel Delivery and Air Induction
- Glow Plug System
- Heating and Air Conditioning
- Horn
- Ignition System
- Radio, Stereo, and Compact Disc
- Seat Belt Systems
- Starter Motor
- Steering
- Suspension
- Wheels and Tires
- Windows
- Wiper and Washer Systems
- Pressure, Vacuum and Temperature Specifications
- Capacity Specifications
- Fluid Type Specifications
Technical Service Bulletins
Diagnostic Trouble Codes