Exhaust Intermediate Pipe - Van/Wagon

Exhaust Intermediate Pipe - Van/Wagon

Removal and Installation

WARNING: The normal operating temperature of the exhaust system is very high. Never attempt to service any part of the system until it has cooled. Be especially careful when working around the catalytic converter. The temperature of the catalytic converter rises to a high level after only a few minutes of engine operation. Failure to follow these instructions may result in personal injury.

CAUTION: Do not use oil or grease-based lubricants on the isolators. These lubricants may cause deterioration of the rubber. This can lead to separation of the isolator from the exhaust hanger bracket during vehicle operation.

1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Maintenance/Service and Repair.
2. Support the muffler and tailpipe assembly with a safety stand.
3. Release the exhaust intermediate pipe and the front muffler and tailpipe hanger isolators.

4. NOTE: Torca(R) clamp must be installed when loosened.

Loosen the exhaust intermediate pipe-to-catalytic converter Torca(R) clamp nut and release the tension on the clamp.
^ To install, tighten to 55 Nm (41 ft. lbs).
5. Remove the exhaust intermediate pipe and the muffler and tailpipe assembly from the catalytic converter.

6. NOTE: Torca(R) clamp must be installed when loosened.

Loosen the muffler and tailpipe assembly-to-exhaust intermediate pipe Torca(R) clamp nut and release the tension on the clamp.
^ To install, tighten to 55 Nm (41 ft. lbs).
7. Remove the exhaust intermediate pipe from the muffler and tailpipe assembly.
8. If reusing the exhaust intermediate pipe and/or muffler and tailpipe, note the orientation of the Torca(R) clamp, grind the spot weld and remove the old Torca(R) clamp.
9. To install, reverse the removal procedure.
^ If reusing the exhaust intermediate pipe and/or muffler and tailpipe, install a new Torca(R) clamp in the same orientation of the original and spot weld into place.