Operation CHARM: Car repair manuals for everyone.

Extension Housing Seal

Extension Housing Seal

Special Tool(s):





Removal

All vehicles
1. Remove the driveshaft.

Vehicles equipped with a transmission-mounted parking brake
2. Disconnect the transmission-mounted parking brake linkage.
1 Disconnect the return spring from the pin.
2 Remove the hair pin retaining clip from the pin.
3 Remove the pin from the actuating lever and move the actuating cable away from the actuating lever.
4 Compress the spring on the actuating cable and remove the cable out of the cable housing.





3. Remove the transmission-mounted parking brake.
1 Remove the transmission-mounted parking retaining bolts.
2 Keeping the vent in an upward position, remove the transmission-mounted parking brake assembly.
3 Remove and discard the transmission-mounted parking brake gasket.





Vehicles with a fixed flange
4. Remove the output shaft flange.
1 Remove and discard the output shaft flange bolt.
2 Remove the output shaft flange.





5. Using the special tool, remove and discard the output shaft nut.





6. Using the special tools, remove the output shaft seal.





Vehicles without a fixed flange
7. Using the special tools, remove the extension housing seal.





Installation

Vehicles without a fixed flange
1. Using the special tool, install the extension housing seal.





Vehicles with a fixed flange
2. Using the special tool, install the output shaft seal.





3. Using the special tool, install a new output shaft nut.
^ Tighten to 200 Nm (148 ft. lbs.)





4. Install the output shaft flange and a new bolt.
^ Tighten to 130 Nm (96 ft. lbs.)





Vehicles equipped with a transmission-mounted parking brake
5. Install the transmission-mounted parking brake.
1 Install a new transmission-mounted parking brake gasket.
2 Keeping the vent in an upward position, install the transmission-mounted parking brake assembly.
3 Install the transmission-mounted parking retaining bolts.
^ Tighten to 63 Nm (46 ft. lbs.)





6. Connect the transmission-mounted parking brake linkage.
1 Compress the spring on the actuating cable and install the cable into the cable housing.
2 Install the actuating cable end onto the actuating lever and install the pin.
3 Install the hair pin retaining clip into the pin.
4 Connect the return spring to the pin.





All vehicles
7. Install the driveshaft.