Part 2
EngineInstallation (Steps 34-67)
34. NOTE: LH shown, RH similar.
Position the lower radiator support and install the 12 bolts.
^ Tighten to 20 Nm (15 ft. lbs).
35. Position the RH side of the headlamp dash panel junction wiring harness.
1 Connect the electrical connector.
2 Tighten the ground cable nut to 10 Nm (89 inch lbs).
3 Connect the routing clips.
36. Position the LH side of the headlamp dash panel junction wiring harness.
1 Tighten the ground cable nut to 10 Nm (89 inch lbs).
2 Connect the routing clips.
37. NOTE: RH shown, LH similar.
Position the RH and LH air deflectors and install the pin-type retainers.
38. NOTE: RH shown, LH similar.
Position the upper radiator support and install the 8 bolts.
^ Tighten to 20 Nm (15 ft. lbs).
39. Connect the horn electrical connector.
40. Connect the front impact severity sensor electrical connector.
41. If equipped, connect the air temperature sensor electrical connector.
42. Route the battery feed wiring harness to the power distribution box and insert the routing clips.
43. NOTE: Cover removed for clarity.
Install the battery feed cable to the power distribution box and the 2 nuts.
^ Tighten to 8 Nm (71 inch lbs).
44. Position the power steering reservoir and install the 2 bolts.
^ Tighten to 20 Nm (15 ft. lbs).
45. Position the hood latch.
1 Install the 2 bolts.
2 Connect the cable position retainer.
^ Tighten to 12 Nm (9 ft. lbs).
46. NOTE: RH shown, LH similar.
If equipped, position the A/C condenser core in the vehicle.
1 Install the 2 bolts.
2 Install A/C condenser bracket.
3 Position the A/C condenser core.
^ Tighten to 12 Nm (9 ft. lbs).
47. CAUTION: Use a wrench on each side of the fitting to prevent damage to the A/C fitting.
If equipped, connect the condenser core refrigerant tubes.
1 Connect the condenser-to-evaporator tube.
^ Tighten to 18 Nm (13 ft. lbs).
2 Connect the A/C compressor discharge tube.
^ Tighten to 39 Nm (29 ft. lbs).
48. CAUTION: Use a wrench on each side of the fitting to prevent damage to the A/C fitting.
If equipped, connect the A/C compressor suction tube.
^ Tighten to 47 Nm (35 ft. lbs).
49. If equipped, connect the A/C pressure cutoff switch electrical connector.
50. Position the radiator in the vehicle.
51. NOTE: LH shown, RH similar.
Position the radiator support brackets and install the 4 bolts.
^ Tighten to 20 Nm (15 ft. lbs).
52. Position the fan shroud and the fan and fan clutch in the vehicle, and install the 2 bolts.
^ Tighten to 6 Nm (53 inch lbs).
53. Insert the degas hose retainer in the fan shroud.
54. Install the fan blade assembly and fan clutch.
^ Install the fan blade and the fan clutch.
^ Using the special tool, hold the coolant pump pulley.
^ Using the special tool, tighten the fan clutch nut.
- Tighten to 133 Nm (98 ft. lbs).
55. Connect the upper radiator coolant hose and the degas bottle coolant hose to the radiator.
56. Install the valance panel.
57. Connect the transmission cooler tubes.
58. Position the splash shield and install the pushpin retainers.
59. Connect the lower radiator hose to the radiator.
^ Connect the hose.
^ Connect the hose hanger.
60. Install the front bumper.
61. Install the starter. For additional information, refer to Starting System.
62. Install the intake manifold.
63. Fill the engine with clean engine oil.
64. Fill the transmission with clean transmission fluid.
65. Fill and bleed the power steering system.
66. Start the engine and check for leaks. Stop the engine and recheck the fluid levels.
67. If equipped, evacuate and recharge the air conditioning system. For additional information, refer to Heating and Air Conditioning.