Part 2
EngineRemoval (Steps 34-67)
34. NOTE: RH shown, LH similar.
Remove the A/C condenser core.
1 Remove the bolts.
2 Remove the A/C condenser brackets.
3 Remove the A/C condenser core.
35. Set the hood latch aside.
1 Remove the hood latch bolts.
2 Disengage the cable routing clip.
36. Remove the 2 bolts and set the power steering reservoir aside.
37. NOTE: Cover removed for clarity.
Remove the 2 nuts and the battery feed cable at the power distribution box.
38. Disconnect the battery feed wiring harness retainers and position aside.
39. If equipped, disconnect the air temperature sensor electrical connector.
40. Disconnect the front impact severity sensor electrical connector.
41. Disconnect the horn electrical connector.
42. NOTE: RH shown, LH similar.
Remove the 8 bolts and the upper radiator support.
43. NOTE: RH shown, LH similar.
Remove the pin-type retainers and the RH and LH air deflectors.
44. Set aside the LH side of the headlamp dash panel junction wiring harness.
1 Remove the screw.
2 Disengage the routing clips.
45. Set aside the RH side of the headlamp dash panel junction wiring harness.
1 Disconnect the electrical connector.
2 Remove the screw.
3 Disengage the routing clips.
46. NOTE: LH shown, RH similar.
Remove the 12 bolts and the lower radiator support.
47. Disconnect the lower radiator coolant hose from the oil filter adapter water inlet and set aside.
48. Rotate the tensioner clockwise to release belt tension and remove the accessory drive belt.
49. Disconnect the generator electrical connections.
1 Remove the B+ terminal nut and disconnect the terminal.
2 Disconnect the S electrical connector.
3 Disconnect the ASI electrical connector.
50. Remove the 2 bolts and the generator.
51. Disconnect the engine wiring harness from the powertrain control module (PCM) bracket.
52. Disconnect the PCM electrical connectors. Position the engine wiring harness onto the engine.
53. Disconnect the engine wiring harness electrical connectors.
54. NOTE: Windsor engine shown; Romeo engine similar.
Disconnect the electrical connectors, remove the nut, ground strap and mounting bracket.
55. Remove the engine oil filler tube support strap bolt.
56. Remove the fluid level indicator and disconnect the attachments at the transmission fluid filler tube.
1 Remove the fluid level indicator.
2 Disconnect the rear heater hose hanger.
57. Disconnect the evaporative emission (EVAP) canister purge valve electrical connector.
5.4L (2V) engine
58. Remove the nut and the transmission fluid filler tube, and allow the fluid to drain into a suitable container.
59. Release the wiring retainers from the heater outlet tube bracket.
1 Release the knock sensor (KS) electrical connector retainer.
2 Release the engine harness routing clip retainer.
60. Disconnect the coolant hose from the heater outlet tube.
61. Remove the 2 heater outlet tube studs.
All engines
62. Remove the heater outlet tube.
^ Discard the O-ring seals.
63. Release the transmission wiring harness connector retainer from the bracket. Disconnect the transmission wiring harness and the LH and RH heated oxygen sensor (HO2S) electrical connectors.
64. Remove the 4 upper transmission-to-engine bolts and the fuel line, and the LH HO2S brackets.
65. Install the special tool as shown.
66. Support the transmission with a jack.
67. Using a suitable floor crane, remove the engine assembly from the vehicle.