Operation CHARM: Car repair manuals for everyone.

EGR Cooler: Service and Repair

EXHAUST GAS RECIRCULATION (EGR) COOLER







Removal
1. Remove the intake manifold.







2. Remove the exhaust gas recirculation (EGR) cooler bolts.







3. NOTE: Use care when removing the EGR cooler not to lose the grommets or spacer.

Remove the bolt and the EGR cooler.







4. Remove and discard the gasket and O-ring seal.

Installation







1. Install the O-ring seal and gasket.







2. NOTE:
- Apply clean engine oil to the O-ring seal.
- Position the grommets and spacer prior to installing the EGR cooler.

Install the EGR cooler and stud bolts hand-tight.







3. Install the EGR cooler bolt.
- Tighten to 13 Nm (10 lb-ft).







4. Tighten the EGR cooler bolts.
- Tighten to 13 Nm (10 lb-ft).

5. Install the intake manifold.