Operation CHARM: Car repair manuals for everyone.

Headlamp Bulb: Service and Repair

HEADLAMP BULB


Expedition Headlamp:






Navigator High Intensity Discharge (HID) Headlamp Bulb:






Removal and Installation

WARNING: The headlamp bulb contains gas under pressure. The bulb may shatter if the glass envelope is scratched or if the bulb is dropped. Handle the bulb only by its base. Avoid touching the glass envelope. Failure to follow these instructions may result in personal injury.

NOTE:
- The headlamp bulb should not be removed from the headlamp until just before a new bulb is installed. Removing the bulb for an extended period of time may affect headlamp bulb performance. Contaminants may enter the headlamp where they can settle on the lens and reflector. Never turn on the headlamp with the bulb removed from the headlamp.
- Make sure that the headlamp switch and the ignition switch are in the OFF position.

All vehicles
1. Remove the headlamp assembly.

Expedition
2. Rotate the headlamp bulb approximately 1/8 turn counterclockwise and remove the bulb from the headlamp assembly.

Navigator
3. Remove the HID bulb access cover.
4. Remove the 2 screws and the HID bulb.
- Disconnect the electrical connector.

All vehicles
5. To install, reverse the removal procedure.