Repair and Diagnosis
- A L L Diagnostic Trouble Codes ( DTC )
- Relays and Modules
- Relays and Modules - Accessories and Optional Equipment
- Relays and Modules - Body and Frame
- Relays and Modules - Brakes and Traction Control
- Relays and Modules - HVAC
- Relays and Modules - Lighting and Horns
- Relays and Modules - Power and Ground Distribution
- Relays and Modules - Powertrain Management
- Relays and Modules - Restraints and Safety Systems
- Relays and Modules - Starting and Charging
- Relays and Modules - Transmission and Drivetrain
- Sensors and Switches
- Sensors and Switches - Accessories and Optional Equipment
- Sensors and Switches - Body and Frame
- Sensors and Switches - Brakes and Traction Control
- Sensors and Switches - Cooling System
- Sensors and Switches - Cruise Control
- Sensors and Switches - Engine
- Sensors and Switches - Exhaust System
- Sensors and Switches - HVAC
- Sensors and Switches - Instrument Panel
- Sensors and Switches - Lighting and Horns
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Computers and Control Systems
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Barometric Pressure Sensor
- Barometric Pressure Switch
- Brake Pressure Switch
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Engine Temperature Sensor
- Exhaust Pressure Sensor
- Fuel Level Sensor
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Manifold Pressure/Vacuum Sensor
- Oil Pressure Sensor
- Oil Temperature Sensor For ECM
- Oxygen Sensor
- Pressure Feedback Exhaust Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Sensors and Switches - Emission Control Systems
- Sensors and Switches - Fuel Delivery and Air Induction
- Sensors and Switches - Ignition System
- Sensors and Switches - Computers and Control Systems
- Sensors and Switches - Restraints and Safety Systems
- Sensors and Switches - Starting and Charging
- Sensors and Switches - Transmission and Drivetrain
- Sensors and Switches - Windows and Glass
- Sensors and Switches - Wiper and Washer Systems
- Maintenance
- Alignment
- Tune-up and Engine Performance Checks
- Drive Belt
- Filters
- Hoses
- Fluids
- Brake Bleeding
- Air Bag(s) Arming and Disarming
- Fuses and Circuit Breakers
- Service Reminder Indicators
- Wheels and Tires
- Vehicle Lifting
- Service Intervals
- Normal Service Defined
- Routine Service
- Special Operating Conditions T, I, D, O, E, S
- Normal Service
- 7500 MI or 12000 KM
- 15000 MI or 24000 KM
- 22500 MI or 36000 KM
- 30000 MI or 48000 KM
- 37500 MI or 60000 KM
- 45000 MI or 72000 KM
- 52500 MI or 84000 KM
- 60000 MI or 96000 KM
- 67500 MI or 108000 KM
- 75000 MI or 120000 KM
- 82500 MI or 132000 KM
- 90000 MI or 144000 KM
- 97500 MI or 156000 KM
- 105000 MI or 168000 KM
- 112500 MI or 180000 KM
- 120000 MI or 192000 KM
- 127500 MI or 204000 KM
- 135000 MI or 216000 KM
- 142500 MI or 228000 KM
- 150000 MI or 240000 KM
- Severe Service
- 5000 MI or 8000 KM
- 7500 MI or 12000 KM
- 10000 MI or 16000 KM
- 15000 MI or 24000 KM
- 20000 MI or 32000 KM
- 22500 MI or 36000 KM
- 25000 MI or 40000 KM
- 30000 MI or 48000 KM
- 35000 MI or 56000 KM
- 37500 MI or 60000 KM
- 40000 MI or 64000 KM
- 45000 MI or 72000 KM
- 50000 MI or 80000 KM
- 52500 MI or 84000 KM
- 55000 MI or 88000 KM
- 60000 MI or 96000 KM
- 65000 MI or 104000 KM
- 67500 MI or 108000 KM
- 70000 MI or 112000 KM
- 75000 MI or 120000 KM
- 80000 MI or 128000 KM
- 82500 MI or 132000 KM
- 85000 MI or 136000 KM
- 90000 MI or 144000 KM
- 95000 MI or 152000 KM
- 97500 MI or 156000 KM
- 100000 MI or 160000 KM
- 105000 MI or 168000 KM
- 110000 MI or 176000 KM
- 112500 MI or 180000 KM
- 115000 MI or 184000 KM
- 120000 MI or 192000 KM
- 125000 MI or 200000 KM
- 127500 MI or 204000 KM
- 130000 MI or 208000 KM
- 135000 MI or 216000 KM
- 140000 MI or 224000 KM
- 142500 MI or 228000 KM
- 145000 MI or 232000 KM
- 150000 MI or 240000 KM
Technical Service Bulletins
- Engine, Cooling and Exhaust
- Engine
- Access Cover
- Actuators and Solenoids - Engine
- Compression Check
- Camshaft, Lifters and Push Rods
- Cylinder Block Assembly
- Cylinder Head Assembly
- Drive Belts, Mounts, Brackets and Accessories
- Engine Lubrication
- Intake Manifold
- Seals and Gaskets
- Sensors and Switches - Engine
- Timing Components
- Tune-up and Engine Performance Checks
- Water Pump
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Component Tests and General Diagnostics
Service and Repair
- Procedures
- Connecting Rod Cleaning
- Connecting Rod Cleaning and Inspection
- Crankshaft Main Bearing Journal Diameter
- Cylinder Block Core Plug Replacement
- Cylinder Bore Cleaning
- Cylinder Bore Honing
- Cylinder Bore Taper
- Engine Rear Cover
- General Procedures
- Piston Inspection
- Rocker Arm Cleaning and Inspection
- Valve Guide Inner Diameter
- Valve Guide Reaming
- Valve Seat Inspection
- Valve Spring Installed Length
- Valve Stem Diameter
- Valve Stem to Valve Guide Clearance
- Removal and Replacement
- Overhaul
- Procedures
Specifications
Technical Service Bulletins
Tools and Equipment
- Cooling System
- Thermostat Bypass Hose
- Coolant
- Coolant Reservoir
- Radiator Cooling Fan
- Engine - Coolant Temperature Sensor/Switch
- Fan Shroud
- Heater Core
- Heater Hose
- Radiator
- Sensors and Switches - Cooling System
- Thermostat
- Thermostat Housing
- Water Pump
Description and Operation
Testing and Inspection
Service and Repair
Diagrams
Specifications
Technical Service Bulletins
- Exhaust System
Technical Service Bulletins
- Engine
- Powertrain Management
- Relays and Modules - Powertrain Management
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Computers and Control Systems
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Barometric Pressure Sensor
- Barometric Pressure Switch
- Brake Pressure Switch
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Engine Temperature Sensor
- Exhaust Pressure Sensor
- Fuel Level Sensor
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Manifold Pressure/Vacuum Sensor
- Oil Pressure Sensor
- Oil Temperature Sensor For ECM
- Oxygen Sensor
- Pressure Feedback Exhaust Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Sensors and Switches - Emission Control Systems
- Sensors and Switches - Fuel Delivery and Air Induction
- Sensors and Switches - Ignition System
- Sensors and Switches - Computers and Control Systems
- Tune-up and Engine Performance Checks
- Computers and Control Systems
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Barometric Pressure Sensor
- Barometric Pressure Switch
- Body Control Module
- Brake Signal
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Data Link Connector
- Electronic Direct Injection System (diesel)
- Electronic Throttle Actuator
- Engine Control Module
- Engine Temperature Sensor
- Exhaust Pressure Sensor
- Fuel Injector Control Module
- Fuel Level Sensor
- Fuel Tank Pressure Sensor
- Idle Speed/Throttle Actuator - Electronic
- Idle/Throttle Speed Control Unit
- Information Bus
- Knock Sensor
- Main Relay (Computer/Fuel System)
- Malfunction Indicator Lamp
- Manifold Pressure/Vacuum Sensor
- Oil Pressure Sensor
- Oil Temperature Sensor For ECM
- Oxygen Sensor
- Pressure Feedback Exhaust Sensor
- Relays and Modules - Computers and Control Systems
- Sensors and Switches - Computers and Control Systems
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Barometric Pressure Sensor
- Barometric Pressure Switch
- Brake Pressure Switch
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Engine Temperature Sensor
- Exhaust Pressure Sensor
- Fuel Level Sensor
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Manifold Pressure/Vacuum Sensor
- Oil Pressure Sensor
- Oil Temperature Sensor For ECM
- Oxygen Sensor
- Pressure Feedback Exhaust Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Variable Valve Timing Solenoid
- Vehicle Speed Sensor
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Injector Interrupt For Enhanced Diagnostics
- No-Start Testing
- Hard Start/No Start Diagnostic Procedures
- 1. Visual Engine/Chassis Inspection
- 2. Check Engine Oil Level
- 3. Intake/Exhaust Restriction
- 4. Sufficient Clean Fuel
- 5. Fuel System Delivery
- 6. Electric Fuel Pump Inlet Restriction
- 7. Carry Out the Key on Engine Off (KOEO) On-Demand Self-Test
- 8. Retrieve Continuous DTCs
- 9. KOEO Injector Electrical Self-Test (Click Test)
- 10A. Check PCM Voltage
- 10b. Check FICM Voltage
- 10c. Check FICM M Voltage to Actuate Injectors
- 10d. Check RPM Signal While Cranking
- 10e. Monitor the Icp and Ipr Duty Cycle While Cranking
- 10f. High Pressure Oil Sustem Air Pressure Check
- 10g. High Pressure Oil Pump Test
- 10h. Check Fuel Pulse Width While Cranking
- 10i. Check FICM Synchronization While Cranking
- 11. Glow Plug System Operation
- 12a. Combustion Gas In the Fuel Rail Test - Bubble Test
- 12b. Combustion Gas In the Fuel Rail Test - Balloon Test
- Symptom Charts
- Pinpoint Tests
- Test A: Powertrain Control Module (PCM) Power Relay
- Test B: Reference Voltage (VREF)
- Test C: Clutch Pedal Position (CPP) Switch
- Test D: Crankshaft Position (CKP) Sensor
- Test E: Manifold Absolute Pressure (MAP) Sensor
- Test F: Intake Air Temperature (IAT) Sensor
- Test G: Intake Air Temperature 2 (IAT2) Sensor
- Test H: Barometric Pressure (BARO) Sensor
- Test I: Parking Brake Applied (PBA) Switch
- Test J: Mass Air Flow (MAF) Sensor
- Test K: Engine Coolant Temperature (ECT) Sensor
- Test L: Engine Oil Temperature (EOT) Sensor
- Test M: Fuel Pump Monitor/Control
- Test O: Water in Fuel (WIF) Sensor
- Test P: Misfire/Injector Driver Circuit Operation
- Test Q: Injection Control Pressure (ICP) Sensor
- Test R: Injection Pressure Regulator (IPR)
- Test S: Fuel Injector Control Module (FICM) Low Voltage
- Test V: Camshaft Position (CMP) Sensor
- Test W: Exhaust Gas Recirculation (EGR) Systems
- Test X: Exhaust Pressure (EP) Sensor
- Test Z: Keep Alive Power (KAPWR)
- Tests AA: Powertrain Control Module (PCM) Read Only Memory (ROM) Failure
- Tests AC: On-Board Diagnostic (OBD) Systems Readiness Test Not Complete
- Tests AD: Powertrain Control Module (PCM) Reset
- Tests AE: Unable To Activate Self-Test/Network Communication Error
- Tests AF: Glow Plug System
- Tests AG: Accelerator Pedal Position (APP) Sensor
- Tests AH: Visctronic Drive Fan (VDF)
- Tests AI: Brake Pedal Position (BPP) Switch
- Tests AK: Variable Geometry Turbocharger (VGT) Output
- Tests AL: Transmission Range Circuit
- Tests AM: Air Conditioning (A/C) Clutch Relay and A/C Circuits
- Tests AN: Power Take-Off (PTO) Control
- Tests AO: Injector Control Pressure Too High
- Tests AP: Injection Control Pressure Too High - Engine Off
- Tests AQ: Injection Control Pressure Too Low - Engine Cranking
- Tests AR: Random Misfire Detected
- Tests AS: Loss of Communication With The Fuel Injection Control Module (FICM)
- Tests AT: Fuel Injector Control Module (FICM) Circuit Fuel Delivery Error
- Tests AU: Manifold Absolute Pressure (MAP)/Barometric Pressure (BARO) Correlation
- Tests AV: Air Conditioning (A/C) Relay Control Circuit
- Tests AW: Intake Air Temperature (IAT)/Intake Air Temperature 2 (IAT2) Sensor Correlation
- Tests AX: Engine Coolant Temperature and Engine Oil Temperature Correlation
- Tests AY: Brake Pressure Applied (BPA) Switch
- Tests AZ: Exhaust Gas Recirculation (EGR) Cooler System Performance
- Tests DF: Vehicle Speed Sensor (VSS)
- Tests KA: Turbocharger System Performance
- Tests QH: Fuel Level Input (FLI)
- Component Tests and General Diagnostics
- Performance Diagnostic Procedures
- 1. Visual Engine and Chassis Inspection
- 2. Sufficient Clean Fuel
- 3. Check Engine Oil Level
- 4. Carry Out The Key On Engine Off (KOEO) On-Demand Self-Test
- 5. Retrieve Continuous DTCs
- 6a. KOEO Injector Electrical Self-Test
- 6B. Power Balance Test
- 7. Intake Restriction
- 8. Exhaust Gas Recirculation (EGR) System Test
- 9. Exhaust Restriction
- 10a. Fuel System Delivery
- 10b. Electric Fuel Pump Inlet Restriction
- 10c. Fuel Aeration Test
- 11. Carry Out The Key On Engine Running (KOER) On-Demand Self-Test
- 12a. Low Idle Stability (ICP Pressure)
- 12b. Injection Pressure Regulator Test
- 12c. Check Valve Operation Test
- 13. Turbo Boost Test
- 14. Crankcase Pressure Test
- 15. Oil Aeration Test
- 16a. Combustion Gas In the Fuel Rail Test - Bubble Test
- 16b. Combustion Gas In the Fuel Rail Test - Balloon Test
- Scan Tool Testing and Procedures
- Pinout Values and Diagnostic Parameters
- Monitors, Trips, Drive Cycles and Readiness Codes
- Programming and Relearning
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Emission Control Systems
- Fuel Delivery and Air Induction
- Fuel Pressure
- Fuel Pressure Release
- Idle Speed
- Accelerator Pedal
- Accelerator Pedal Position Sensor
- Air Cleaner Housing
- Air Flow Meter/Sensor
- Fuel Filter
- Fuel Injector
- Fuel Injector Control Module
- Fuel Injector Seat Adapter
- Fuel Line Coupler
- Fuel Pressure Regulator
- Fuel Pressure Sensor/Switch
- Fuel Pump
- Fuel Supply Line
- Fuel Tank
- Fuel Tank Unit
- Fuel/Water Separator
- High Pressure Oil Pump
- Idle Speed/Throttle Actuator - Electronic
- Idle/Throttle Speed Control Unit
- Inertia Fuel Shutoff Switch
- Main Relay (Computer/Fuel System)
- Relays and Modules - Fuel Delivery and Air Induction
- Sensors and Switches - Fuel Delivery and Air Induction
- Throttle Position Sensor
- Turbocharger
- Variable Induction System
Service Precautions
Description and Operation
Testing and Inspection
Diagrams
Specifications
Technical Service Bulletins
- Ignition System
- Glow Plug System
- Transmission Control Systems
- PROM - Programmable Read Only Memory
- Application and ID
Description and Operation
Diagrams
Technical Service Bulletins
- Transmission and Drivetrain
- Actuators and Solenoids - Transmission and Drivetrain
- Automatic Transmission/Transaxle
- Actuators and Solenoids - A/T
- Band
- Brake Switch - TCC
- Control Module
- Fluid - A/T
- Fluid Filter - A/T
- Fluid Line/Hose
- Fluid Pan
- Lamps and Indicators - A/T
- Overdrive Switch
- Parking Pawl
- Pressure Regulating Solenoid
- Relays and Modules - A/T
- Seals and Gaskets
- Sensors and Switches - A/T
- Shift Indicator - A/T
- Shift Interlock
- Shift Selector Actuator
- Shift Solenoid
- Shifter A/T
- Shift Linkage
- Throttle Position Sensor/Switch
- Torque Converter
- Torque Converter Clutch Solenoid
- Transmission Cooler
- Transmission Mode Switch
- Transmission Mount
- Transmission Position Sensor/Switch
- Transmission Pressure Test Port
- Transmission Speed Sensor
- Transmission Temperature Sensor/Switch
- Valve Body
- Wiring Harness
- Application and ID
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Automatic Transaxle/Transmission - Torqshift
- Transmission Connector Layouts
- Diagnosis By Symptom
- Diagnostic Routines
- Engagement Concerns 201-209
- Shift Concerns 210-249
- 210, Some/All Shifts Missing
- 211, Timing Concerns - Early/Late
- 212, Timing Concerns - Erratic/Hunting (Some/All)
- 213, Feel - Soft/Slipping (Some/All)
- 214, Feel - Harsh (Some/All)
- 215, No First Gear In Drive, Engages In A Higher Gear
- 216, No First Gear In Manual 1 Position
- 217, No Second Gear In Manual 2 Position
- 218, No Third Gear In Manual 3 Position
- 226, Soft/Slipping 1-2 Shift
- 227, Soft/Slipping 2-3 Shift
- 228, Soft/Slipping 3-5 Shift
- 229, Soft/Slipping 4-6 Shift
- 230, Soft/Slipping 5-6 Shift
- 231, Soft/Slipping 6-5 Shift
- 232, Soft/Slipping 6-4 Shift
- 233, Soft/Slipping 5-3 Shift
- 234, Soft/Slipping 3-2 Shift
- 235, Soft/Slipping 2-1 Shift
- 236, Harsh 1-2 Shift
- 237, Harsh 2-3 Shift
- 238, Harsh 3-5 Shift
- 239, Harsh 4-6 Shift
- 240, Harsh 5-6 Shift
- 241, Harsh 6-5 Shift
- 242, Harsh 6-4 Shift
- 243, Harsh 5-3 Shift
- 244, Harsh 3-2 Shift
- 245, Harsh 2-1 Shift
- 246, Harsh 6-5 Coast Downshift In Tow Haul Mode
- 247, Harsh 5-3 Coast Downshift In Tow Haul Mode or to Manual Third
- 248, Harsh 3-2 Coast Downshift In Tow Haul Mode or to Manual Second
- 249, Harsh 2-1 Coast Downshift In Tow Haul Mode or to Manual First
- Torque Converter Clutch Operation Concerns 250-253
- Other Concerns 254-267
- 254, Shift Lever Effort High
- 255, External Leaks
- 256, Driveability Concerns
- 257, Noise/Vibration Forward or Reverse
- 258, Engine Will Not Crank
- 259, No Park Range
- 260, Transmission Overheating
- 261, Fluid Venting or Foaming
- 262, Unexpected Elevated Idle Speed
- 263, No Tow/Haul Mode
- 264, Reverse Lamps Do Not Illuminate
- 265, Transmission Failure Mode Effects Management (FMEM), Shift Concerns: Erratic/Hunting or Erratic Scheduling
- 266, PTO Concerns
- 267, Engagement Schedule Update (Dead Battery, Disconnected Battery, Calibration Updated)
- Symptom Chart
- Automatic Transaxle/Transmission - Torqshift
- Pinpoint Tests
- Component Tests and General Diagnostics
- Scan Tool Testing and Procedures
- Monitors, Trips, Drive Cycles and Readiness Codes
Adjustments
Service and Repair
- Transmission Filler Tube
- Transmission Fluid Drain and Refill - Automated Equipment
- Transmission Fluid Drain and Refill - Without Torque Converter Drain Plug and With Fluid Pan Drain Plug
- Removal
- Disassembly
- Disassembly and Assembly of Subassemblies
- Assembly
- Transmission Fluid Cooler - Backflushing and Cleaning
- Installation
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Clutch
- Differential Assembly
- Fluid - Differential
- Pinion Flange
- Seals and Gaskets
- Application and ID
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Driveline System
- Rear Drive Axle/Differential - Dana 80
- Diagnostic Routine Chart
- Fluid Loss
- Noise Louder On Turns (Sweeping)
- Noise (Growl) In Tight Turn, Conventional Differential
- Noise (Chatter/Shudder) In Tight Turns, Limited Slip Differential
- Noise (Whine) In All or More Than One Drive Modes
- Noise (Tick/Click) In All or More Than One Drive Modes
- Noise (Howl/Moan) In All or More Than One Drive Modes
- Noise (Clunk) On Changes In Speed or Direction of Power
- Front Axle Will Not Engage/Disengage
- Vibration
- Component Tests and General Diagnostics
- Driveline System
- Driveline Vibration
- Tooth Contact Pattern Check - Gearset
- Runout Check - Half-Round Companion Flange (Ford Axles Only)
- Differential Check - Traction-Lok(R) Road Test (Ford)
- Differential Check - Tractech(R) Truetrac(R) Road Test (Dana)
- Differential Check - Trac-Lok(R) Road Test (Dana)
- Contact Pattern Location
- Rear Drive Axle/Differential - Dana 80
- Driveline System
Service and Repair
- Removal and Replacement
- Overhaul
Diagrams
Specifications
- Drive Axles, Bearings and Joints
- Drive/Propeller Shafts, Bearings and Joints
- Flex Plate
- Flywheel
- Lamps and Indicators - Transmission and Drivetrain
- Manual Transmission/Transaxle
- Fluid - M/T
- Flywheel Gear
- Seals and Gaskets
- Shifter M/T
- Shift Linkage
- Transmission Cooler
- Application and ID
Description and Operation
Testing and Inspection
Locations
Service and Repair
Diagrams
Specifications
Technical Service Bulletins
- Relays and Modules - Transmission and Drivetrain
- Sensors and Switches - Transmission and Drivetrain
- Transmission Control Systems
Technical Service Bulletins
Tools and Equipment
- Brakes and Traction Control
- Antilock Brakes / Traction Control Systems
- Differential Speed Sensor
- Electronic Brake Control Module
- Hydraulic Control Assembly - Antilock Brakes
- Wheel Speed Sensor
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: DTCS B1317 and B1318 - Battery Voltage High/Low
- Test B: DTCs C1095 and C1096 - ABS Hydraulic Pump Motor Circuit Failure/Open
- Test C: DTCS C1145 (RF), C1155 (LF), C1175 (Rear) - Wheel Speed Sensor Input Circuit Failure
- Test D: DTC C1222 - Wheel Speed Mismatch, DTCS C1233 (LF), C1234 (RF), C1236 (Rear) - Wheel Speed Sensor Signal Fault
- Test E: DTC C1446 - Brake Switch Circuit Failure
- Test F: Soft or Excessive Pedal Travel
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Brake Bleeding
- Brake Pedal Assy
- Disc Brake System
- Hydraulic System
- Parking Brake System
- Power Brake Assist
- Trailer Brakes
- Relays and Modules - Brakes and Traction Control
- Sensors and Switches - Brakes and Traction Control
Description and Operation
Testing and Inspection
Specifications
Tools and Equipment
- Antilock Brakes / Traction Control Systems
- Starting and Charging
- Sensors and Switches - Starting and Charging
- Relays and Modules - Starting and Charging
- Battery
- Charging System
- Alternator
- Voltage Regulator
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Dual Generators
- Test I: The Charging System Warning Indicator Is On With the Engine Running (The Charging System Voltage Does Not Increase)
- Test J: The Charging System Warning Indicator Is Off With the Ignition Switch In the Run Position and the Engine Off
- Test K: The Charging System Warning Indicator Is On With the Engine Running and the Battery Increases Voltage
- Test L: The Charging System Warning Indicator Operates Correctly and the Battery Voltage Does Not Increase
- Test M: The Battery Is Discharged or Battery Voltage Is Low
- Test N: The Charging System Warning Indicator Flickers or Is Intermittent
- Test O: The Charging System Overcharges (Battery Voltage Is Greater Than 15.5 Volts)
- Test P: Battery Leakage or Damage
- Test Q: The Voltage Gauge Reads High or Low
- Test R: The Generator(s) Is Noisy
- Test S: Radio Interference
- Test T: Dual Generator Upper Fault Detected (P0620)
- Test U: Dual Generator Lower Fault Detected (P1148)
- Test V: Dual Generator Lower Circuit Fault Detected (P1149)
- Single Generator
- Test A: The Battery Is Discharged or Battery Voltage Is Low
- Test B: The Charging System Warning Indicator Is On With the Engine Running (The Charging System Voltage Does Not Increase)
- Test C: The Charging System Overcharges (Battery Voltage Is Greater Than 15.5 Volts)
- Test D: The Charging System Warning Indicator Is On With the Engine Running and the Battery Increases Voltage
- Test E: The Charging System Warning Indicator Is Off With the Ignition Switch In the Run Position and the Engine Off
- Test F: The Charging System Warning Indicator Flickers or Is Intermittent
- Test G: The Generator Is Noisy
- Test H: Radio Interference
- Dual Generators
- Component Tests and General Diagnostics
Diagrams
Specifications
Tools and Equipment
- Starting System
- Power and Ground Distribution
- Auxiliary Power Outlet
- Electronic Noise Suppressor
- Fuse
- Fuse Block
- Micro ISO Relay
- Mini ISO Relay
- Multiple Junction Connector
- Power Distribution Relay
- Relays and Modules - Power and Ground Distribution
- Relay Box
Testing and Inspection
Service and Repair
Diagrams
Technical Service Bulletins
- Power and Ground Distribution
- Auxiliary Power Outlet
- Electronic Noise Suppressor
- Fuse
- Fuse Block
- Micro ISO Relay
- Mini ISO Relay
- Multiple Junction Connector
- Power Distribution Relay
- Relays and Modules - Power and Ground Distribution
- Relay Box
Testing and Inspection
Service and Repair
Diagrams
- Steering and Suspension
- Alignment
- Steering
- Center Link
- Pitman Arm
- Power Steering
- Steering Column
- Steering Damper
- Steering Gear
- Steering Shaft
- Steering Wheel
- Tie Rod
Description and Operation
Testing and Inspection
Service and Repair
Specifications
Technical Service Bulletins
Tools and Equipment
- Suspension
- Axle Beam
- Ball Joint
- Cross-Member
- Radius Arm
- Spindle
- Stabilizer Bar
- Suspension Spring ( Coil / Leaf )
- Suspension Strut / Shock Absorber
- Wheel Bearing
- Wheel Hub
- Wheel Seal
Description and Operation
Testing and Inspection
Specifications
Technical Service Bulletins
Tools and Equipment
- Wheels and Tires
Technical Service Bulletins
- Heating and Air Conditioning
- Accumulator HVAC
- Air Door
- Air Duct
- Air Register
- Ambient Temperature Sensor / Switch HVAC
- Blower Motor
- Blower Motor Relay
- Blower Motor Resistor
- Blower Motor Switch
- Cabin Air Filter / Purifier
- Cabin Temperature Sensor / Switch
- Compressor HVAC
- Compressor Clutch Relay
- Condenser HVAC
- Control Assembly
- Control Module HVAC
- Coupler HVAC
- Evaporator Case
- Evaporator Core
- Expansion Block/Orifice Tube
- Heater Core
- Heater Hose
- High Pressure Safety Valve HVAC
- Hose/Line HVAC
- Housing Assembly HVAC
- Refrigerant
- Refrigerant Pressure Sensor / Switch
- Relays and Modules - HVAC
- Sensors and Switches - HVAC
- Service Port HVAC
- Solar Sensor
- Vacuum Harness HVAC
- Vacuum Pump HVAC
- Vacuum Reservoir HVAC
- Vacuum Solenoid Valve HVAC
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: DTC B2266 - Blend Door Failure Or Short
- Test B: DTC B1251 or DTC B1253 - A/C In-Vehicle Temperature Sensor Open Circuit or Short to Ground
- Test C: DTC B1255 or DTC B1257 - A/C Ambient Temperature Sensor Open Circuit or Short to Ground
- Test D: DTC B1259 or DTC B1261 - Solar Radiation Sensor Open Circuit or Short to Ground
- Test E: The EATC System Is Inoperative, Intermittent or Incorrect Operation
- Test F: Incorrect/Erratic Direction Of Air Flow From Outlets - Manual Climate Control
- Test G: Incorrect/Erratic Direction of Air Flow From Outlets - EATC
- Test H: Insufficient, Erratic Or No Heat
- Test I: The Air Conditioning (A/C) Is Inoperative/Does Not Operate Correctly
- Test J: The Air Conditioning (A/C) Is Always On
- Test K: Temperature Control Is Inoperative/Does Not Operate Correctly - Manual Climate Control
- Test L: The Blower Motor Is Inoperative - Manual Climate Control
- Test M: The Blower Motor Is Inoperative - EATC
- Test N: The Blower Motor Operates Continuously In High Speed - Manual Climate Control
- Test O: No Operation In High Blower Setting - Manual Climate Control
- Test P: No Operation On Lower Speeds - Manual Climate Control
- Test Q: The Blower Motor Does Not Operate Correctly - EATC
- Test R: The Steering Wheel Control Switch Is Inoperative/Does Not Operate Correctly
- Component Tests and General Diagnostics
Service and Repair
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Restraints and Safety Systems
- Repairs and Inspections Required After a Collision
- Air Bag Systems
- Air Bag(s) Arming and Disarming
- Air Bag
- Air Bag Control Module
- Air Bag Deactivation Switch
- Clockspring Assembly / Spiral Cable
- Impact Sensor
Service Precautions
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: The Air Bag Warning Indicator Is Illuminated Continuously - RCM Disconnected, Inoperative or Lost/Low Ignition Feed
- Test B: DTC B1869 - Lamp Air Bag Warning Indicator Circuit Open
- Test C: DTC B1870 - Lamp Air Bag Warning Indicator Circuit Short to Battery
- Test D: LFC 25/DTC B1871 - Passenger Air Bag Deactivate Module Fault
- Test E: LFC 27/DTC B1884 - Passenger Air Bag Deactivation (PAD) Warning Lamp Circuit Failure
- Test F: LFC 15/DTC B 1887- Air Bag Driver Circuit Shorted to Ground
- Test G: LFC 16/DTC B1888 - Air Bag Passenger Circuit Shorted to Ground
- Test H: LFC 27/DTC B1890 - Passenger Air Bag Deactivation (PAD) Warning Lamp Short to Battery
- Test I: DTC B1891 - Air Bag Tone Warning Indicator Circuit Short to Battery
- Test J: DTC B1892 - Air Bag Tone Warning Indicator Circuit Failure
- Test K: LFC 15/DTC B1916 - Air Bag Driver Circuit Short to Battery
- Test L: LFC 21/DTC B1921 - Air Bag Diagnostic Monitor Ground Circuit Open
- Test M: LFC 16/DTC B1925 - Air Bag Passenger Circuit Short to Battery
- Test N: LFC 32/DTC B1932 - Air Bag Driver Circuit Open
- Test O: LFC 33/DTC B1933 - Air Bag Passenger Circuit Open
- Test P: LFC 34/DTC B1934 - Air Bag Driver Inflator Circuit Resistance Low on Squib
- Test Q: LFC 35/DTC B1935 - Air Bag Passenger Inflator Circuit Resistance Low on Squib
- Test R: LFC 29/DTC C1414 - Incorrect Model Design Level
- Test S: No Communication With The RCM
- Scan Tool Testing and Procedures
Diagrams
Specifications
Tools and Equipment
- Relays and Modules - Restraints and Safety Systems
- Seat Belt Systems
- Sensors and Switches - Restraints and Safety Systems
Description and Operation
Service and Repair
- Accessories and Optional Equipment
- Accessory Delay Module
- Antenna
- Antitheft and Alarm Systems
- Collision Avoidance and Parking Assist Systems
- Parking Assist Control Module
- Parking Assist Distance Sensor
- Parking Assist Switch
- Parking Assist Warning Indicator
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: The Parking Aid Is Inoperative/Does Not Operate Correctly
- Test B: DTC B1299 - Power Supply Sensor Circuit Short to Ground and DTC C1700, C1703 or C1706 - Sensor Circuit Failure
- Test C: DTCs C1699, C1702, C1705 and C1708 - Sensor Circuit Short to Vbat
- Test D: DTCs C1701, C1704, C1707 and C1710 - Sensor Circuit Fault
- Test E: DTC C1742 - Sounder Circuit Failure or DTC C1743 - Sounder Circuit Short to Vbatt
- Test F: DTC C1748 - Switch Input Circuit Short to Gnd
- Test G: DTC B2373 - Led #1 Circuit Short to Battery or DTC C1920 - Led #1 Circuit Failure
- Component Tests and General Diagnostics
- Scan Tool Testing and Procedures
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Driver/Vehicle Information Display
- Navigation System
- Pedal Positioning System
- Radio, Stereo, and Compact Disc
- Relays and Modules - Accessories and Optional Equipment
- Sensors and Switches - Accessories and Optional Equipment
- Towing / Trailer System
- Trailer Connector
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: The Audio Unit Is Inoperative/Does Not Operate Correctly
- Test B: Poor Reception
- Test C: Continuous Seek/Scan In Am/FM
- Test D: Poor Quality/Distorted Sound/No Sound From One or More Speakers (Not All Speakers)
- Test E: Poor Quality/Distorted Sound/No Sound From All Speakers
- Test F: The Steering Wheel Controls Are Inoperative/Does Not Operate Correctly
- Component Tests and General Diagnostics
Locations
Service and Repair
Diagrams
Specifications
Tools and Equipment
- Body and Frame
- Air Bag(s) Arming and Disarming
- Repairs and Inspections Required After a Collision
- Body Control Systems
- Access Cover
- Auxiliary Step / Running Board
- Bumper
- Cowl
- Doors, Hood and Trunk
- Exterior Moulding / Trim
- Fender
- Frame
- Grille
- Interior Moulding / Trim
- Locks
- Door Locks
- Keyless Entry
- Power Locks
- Power Door Lock Actuator
- Power Door Lock Switch
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Locks, Latches and Entry Systems - Module Controlled
- Test E: A Single/More Than One Door Lock Is Inoperative
- Test F: The Doors Do Not Lock/Unlock Using The Keyless Entry Keypad
- Test G: The Doors Do Not Lock/Unlock Using The Remote Keyless Entry Transmitter
- Test H: The Autolock Does Not Operate Correctly
- Test I: Panic Feature Is Inoperative/Does Not Operate Correctly
- Test J: The Keyless Entry Keypad Illumination Is Inoperative
- Test K: The Remote Keyless Entry Transmitter Is Out Of Synchronization
- Test L: The Smart Unlock Does Not Operate Correctly
- Test M: The RKE Transmitter Has Poor Range Performance
- Locks, Latches and Entry Systems - Non Module Controlled
- Locks, Latches and Entry Systems - Module Controlled
Diagrams
Specifications
Tools and Equipment
- Trunk / Liftgate Lock Cylinder
- Mirrors
- Paint, Striping and Decals
- Relays and Modules - Body and Frame
- Roof and Associated Components
- Sunroof / Moonroof
- Sunroof / Moonroof Motor
- Sunroof / Moonroof Track
- Sunroof / Moonroof Windguard
- Sunroof / Moonroof Frame
- Sunroof / Moonroof Module
- Sunroof / Moonroof Panel
- Sunroof / Moonroof Weatherstrip
Description and Operation
Testing and Inspection
Adjustments
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Sunroof / Moonroof
- Seats
- Power Seat Motor
- Power Seat Switch
- Seat Back
- Seat Cushion
- Seat Temperature Element
- Seat Temperature Relay
- Seat Temperature Switch
- Seat Latch
- Seat Track
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: The Power Seat Is Inoperative - Vehicles Without SIR
- Test B: The Power Seat Is Inoperative - Vehicles With SIR
- Test C: The Power Seat Does Not Move Horizontally/Vertically - Driver, Vehicles Without SIR
- Test D: The Power Seat Does Not Move Horizontally/Vertically - Driver, Vehicles With SIR
- Test E: The Power Seat Does Not Move Horizontally/Vertically - Passenger, Vehicles Without SIR
- Test F: The Power Seat Does Not Move Horizontally/Vertically - Passenger, Vehicles With SIR
- Test G: The Heated Seat Is Inoperative
- Test H: The Heated Seat Is Inoperative - Seat Does Not Heat But The Heated Seat Indicator Illuminates When Pressed
Service and Repair
Diagrams
Specifications
Tools and Equipment
- Sensors and Switches - Body and Frame
- Sound Proofing / Insulation
- Spare Tire Carrier
- Tailgate
- Towing Hook / Bracket
- Truck Bed
- Unibody
- Weatherstrip
Description and Operation
Testing and Inspection
Service and Repair
Diagrams
Specifications
Technical Service Bulletins
- Cruise Control
- Brake Switch (Cruise Control)
- Clutch Switch
- Cruise Control Switch
- Sensors and Switches - Cruise Control
Description and Operation
Testing and Inspection
Diagrams
Specifications
Tools and Equipment
- Instrument Panel, Gauges and Warning Indicators
- Audible Warning Device
- Cigarette Lighter
- Compass
- Dashboard / Instrument Panel
- Door Switch
- Driver/Vehicle Information Display
- Fuel Gauge
- Fuel Gauge Sender
- Instrument Cluster / Carrier
- Key Reminder Switch
- Maintenance Required Lamp/Indicator
- Malfunction Indicator Lamp
- Oil Change Reminder Lamp
- Oil Pressure Sender
- Parking Assist Warning Indicator
- Parking Brake Warning Switch
- Seat Belt Reminder Lamp
- Sensors and Switches - Instrument Panel
- Shift Indicator - A/T
- Speedometer Head
- Tachometer
- Turbo Boost Gauge
- Water In Fuel Indicator
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Instrument Cluster
- Test A: Incorrect Fuel Gauge Indication - Single Fuel Tank
- Test B: Incorrect Fuel Gauge Indication - Dual Fuel Tanks
- Test C: Incorrect Voltage Gauge Indication
- Test D: Incorrect Oil Pressure Gauge Indication
- Test E: Incorrect Temperature Gauge Indication
- Test F: Incorrect Transmission Temperature Gauge Operation
- Test G: Incorrect Speedometer Indication
- Test H: The Odometer Is Inoperative
- Test I: Incorrect Tachometer Indication
- Test J: The Anti-Lock Brake System (ABS) Warning Indicator Is Never/Always on
- Test K: The Brake Warning Indicator Is Never on
- Test L: The Brake Warning Indicator Is Always on
- Test M: The Charging System Warning Indicator Is Never on
- Test N: The Air Bag Warning Indicator Is Never/Always on
- Test O: The High Beam Indicator Is Never on
- Test P: The LH Turn Indicator Is Never on
- Test Q: The RH Turn Indicator Is Never on
- Test R: The 4X4 High/Low Range Indicator Is Never/Always on
- Test S: The Wait to Start Indicator Is Never/Always on
- Test T: The Speed Control Indicator Is Never/Always on
- Test U: The Tow Haul Indicator Is Never on
- Test V: The Wrench Indicator Is Never on
- Test W: The Safety Belt Warning Indicator Is Never/Always on
- Test X: The Malfunction Indicator Lamp (MIL) Is Never on
- Test Y: The Instrument Cluster Is Inoperative
- Instrument Cluster and Panel Illumination
- Test A: The Control Illumination Is Inoperative/Always on
- Test B: The Instrument Cluster Illumination Is Inoperative
- Test C: The Climate Control Illumination Is Inoperative
- Test D: The Audio System Illumination Is Inoperative
- Test E: A Single Illumination Source Is Inoperative
- Test F: A Single Illumination Source Is Inoperative - Steering Wheel Switches
- Test G: A Single Illumination Source Is Inoperative - Door Lock Control Switches
- Warning Devices
- Instrument Cluster
Service and Repair
Diagrams
Technical Service Bulletins
Tools and Equipment
- Lighting and Horns
- Ambient Light Sensor
- Backup Lamp
- Brake Lamp
- Brake Light Switch
- Center Mounted Brake Lamp
- Courtesy Lamp
- Console Lamp Switch
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: The Interior Lamps Are Inoperative
- Test B: An Individual Interior Lamp Is Inoperative
- Test C: The Interior Lamps Do Not Turn On With One Door Open
- Test D: The Interior Lamps Stay On Continuously
- Test E: The Demand Lighting Is Inoperative
- Test F: An Individual Demand Lamp Is Inoperative
- Test G: The Battery Saver Does Not Deactivate After Time-out
- Test H: All Battery Saver Components Do Not Operate
- Test I: The Running Board Lamps Are Inoperative/Do Not Operate Correctly (Other Interior Lamps Operate)
- Test J: The Interior Lamps Are Inoperative From the Headlamp Switch
Diagrams
Tools and Equipment
- Daytime Running Lamp
- Door Switch
- Fog/Driving Lamp
- Hazard Warning Lamps
- Headlamp
- Headlamp Bulb
- Headlamp Alignment Control Module
- Headlamp Dimmer Switch
- Headlamp Switch
Testing and Inspection
Adjustments
Service and Repair
Diagrams
Tools and Equipment
- Horn
- License Plate Lamp
- Marker Lamp
- Parking Lamp
- Relays and Modules - Lighting and Horns
- Sensors and Switches - Lighting and Horns
- Tail Lamp
- Trailer Lamps
- Trailer Lighting Relay
- Turn Signals
- Underhood Lamp
- Vanity Lamp
Description and Operation
Diagrams
Specifications
Technical Service Bulletins
- Windows and Glass
- Sensors and Switches - Windows and Glass
- Windows
- Power Window Motor
- Power Window Switch
- Window Frame
- Window Glass
- Window Regulator
- Window Seal
- Window Track
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: A Single Power Window Is Inoperative - Power Sliding Window
- Test B: All Power Windows Are Inoperative
- Test C: A Single Power Window Is Inoperative - LH Front
- Test D: A Single Power Window Is Inoperative - RH Front
- Test E: A Single Power Window Is Inoperative - LH or RH Rear
- Test F: The Delayed Accessory Is Inoperative
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Windshield
Description and Operation
Tools and Equipment
- Wiper and Washer Systems
- Sensors and Switches - Wiper and Washer Systems
- Windshield Washer Motor
- Windshield Washer Pump
- Windshield Washer Reservoir
- Windshield Washer Switch
- Wiper Arm
- Wiper Motor
- Wiper Switch
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: The Wipers Are Inoperative
- Test B: The Wipers Stay On Continuously
- Test C: The High/Low Wiper Speeds Do Not Operate Correctly
- Test D: The Intermittent Wiper Speed Does Not Operate Correctly
- Test E: The Wipers Do Not Operate Correctly In The Mist Position
- Test F: The Washer Pump Is Inoperative
- Test G: The Speed Dependent Interval Mode Does Not Operate Correctly
- Component Tests and General Diagnostics
Diagrams
Specifications
Tools and Equipment
- Application and ID
Locations
- Component Locations
- Component Location Index
- Component Location Views
- View 151-1 (Engine Compartment)
- View 151-2 (Engine Compartment)
- View 151-3 (Engine Compartment)
- View 151-4 (Engine Compartment)
- View 151-5 (Engine Compartment, LH Side)
- View 151-12 (Engine, LH Side)
- View 151-14 (Transmission/Transfer Case)
- View 151-15 (Dash Panel - Front)
- View 151-16 (Instrument Panel (Back))
- View 151-17 (Instrument Panel (Back))
- View 151-18 (Steering Column)
- View 151-19 (Floor)
- View 151-20 (Driver Seat)
- View 151-21 (Passenger Seat)
- View 151-22 (Driver Door)
- View 151-23 (Passenger Door)
- View 151-24 (Left Rear Door, Super Cab)
- View 151-25 (Right Rear Door, Super Cab)
- View 151-26 (Left Rear Door, Crew Cab)
- View 151-27 (Right Rear Door, Crew Cab)
- View 151-28 (Roof, LH Side, Front)
- View 151-29 (Roof, RH Side, Rear)
- View 151-30 (Front HVAC)
- View 151-31 (Chassis)
- View 151-32 (Chassis)
- View 151-33 (Generators)
- View 151-13 (Engine, RH Side)
- Connector Locations
- Connector Location Index
- View 151-1 (Engine Compartment)
- View 151-2 (Engine Compartment)
- View 151-3 (Engine Compartment)
- View 151-4 (Engine Compartment)
- View 151-5 (Engine Compartment, LH Side)
- View 151-12 (Engine, LH Side)
- View 151-13 (Engine, RH Side)
- View 151-14 (Transmission/Transfer Case)
- View 151-15 (Dash Panel - Front)
- View 151-16 (Instrument Panel (Back))
- View 151-17 (Instrument Panel (Back))
- View 151-18 (Steering Column)
- View 151-19 (Floor)
- View 151-20 (Driver Seat)
- View 151-21 (Passenger Seat)
- View 151-22 (Driver Door)
- View 151-23 (Passenger Door)
- View 151-24 (Left Rear Door, Super Cab)
- View 151-25 (Right Rear Door, Super Cab)
- View 151-26 (Left Rear Door, Crew Cab)
- View 151-27 (Right Rear Door, Crew Cab)
- View 151-28 (Roof, LH Side, Front)
- View 151-29 (Roof, RH Side, Rear)
- View 151-30 (Front HVAC)
- View 151-31 (Chassis)
- View 151-32 (Chassis)
- View 151-33 (Generators)
- Ground Locations
- Ground Location Index
- View 151-1 (Engine Compartment)
- View 151-2 (Engine Compartment)
- View 151-3 (Engine Compartment)
- View 151-4 (Engine Compartment)
- View 151-5 (Engine Compartment, LH Side)
- View 151-12 (Engine, LH Side)
- View 151-13 (Engine, RH Side)
- View 151-14 (Transmission/Transfer Case)
- View 151-15 (Dash Panel - Front)
- View 151-16 (Instrument Panel (Back))
- View 151-17 (Instrument Panel (Back))
- View 151-18 (Steering Column)
- View 151-19 (Floor)
- View 151-20 (Driver Seat)
- View 151-21 (Passenger Seat)
- View 151-22 (Driver Door)
- View 151-23 (Passenger Door)
- View 151-24 (Left Rear Door, Super Cab)
- View 151-25 (Right Rear Door, Super Cab)
- View 151-26 (Left Rear Door, Crew Cab)
- View 151-27 (Right Rear Door, Crew Cab)
- View 151-28 (Roof, LH Side, Front)
- View 151-29 (Roof, RH Side, Rear)
- View 151-30 (Front HVAC)
- View 151-31 (Chassis)
- View 151-32 (Chassis)
- View 151-33 (Generators)
- Splice Locations
- Splice Location Index
- View 151-1 (Engine Compartment)
- View 151-2 (Engine Compartment)
- View 151-3 (Engine Compartment)
- View 151-4 (Engine Compartment)
- View 151-5 (Engine Compartment, LH Side)
- View 151-12 (Engine, LH Side)
- View 151-13 (Engine, RH Side)
- View 151-14 (Transmission/Transfer Case)
- View 151-15 (Dash Panel - Front)
- View 151-16 (Instrument Panel (Back))
- View 151-17 (Instrument Panel (Back))
- View 151-18 (Steering Column)
- View 151-19 (Floor)
- View 151-20 (Driver Seat)
- View 151-21 (Passenger Seat)
- View 151-22 (Driver Door)
- View 151-23 (Passenger Door)
- View 151-24 (Left Rear Door, Super Cab)
- View 151-25 (Right Rear Door, Super Cab)
- View 151-26 (Left Rear Door, Crew Cab)
- View 151-27 (Right Rear Door, Crew Cab)
- View 151-28 (Roof, LH Side, Front)
- View 151-29 (Roof, RH Side, Rear)
- View 151-30 (Front HVAC)
- View 151-31 (Chassis)
- View 151-32 (Chassis)
- View 151-33 (Generators)
- Harness Locations
- Harness Location Index
- Harness Overview
- View 151-1 (Engine Compartment)
- View 151-2 (Engine Compartment)
- View 151-3 (Engine Compartment)
- View 151-4 (Engine Compartment)
- View 151-5 (Engine Compartment, LH Side)
- View 151-12 (Engine, LH Side)
- View 151-13 (Engine, RH Side)
- View 151-14 (Transmission/Transfer Case)
- View 151-15 (Dash Panel - Front)
- View 151-16 (Instrument Panel (Back))
- View 151-17 (Instrument Panel (Back))
- View 151-18 (Steering Column)
- View 151-19 (Floor)
- View 151-20 (Driver Seat)
- View 151-21 (Passenger Seat)
- View 151-22 (Driver Door)
- View 151-23 (Passenger Door)
- View 151-24 (Left Rear Door, Super Cab)
- View 151-25 (Right Rear Door, Super Cab)
- View 151-26 (Left Rear Door, Crew Cab)
- View 151-27 (Right Rear Door, Crew Cab)
- View 151-28 (Roof, LH Side, Front)
- View 151-29 (Roof, RH Side, Rear)
- View 151-30 (Front HVAC)
- View 151-31 (Chassis)
- View 151-32 (Chassis)
- View 151-33 (Generators)
- Component Locations
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Exploded Views
- Connector Views
- C100-C150
- C152-C218a
- C218b-C294a
- C294b-C461
- C462-C820
- C855-C1078
- C1080-C1221
- C1235-C1388c
- C1389-C2256
- C2257-C9013
- Accelerator Pedal Position Sensor
- Accessories and Optional Equipment
- Air Bag
- Air Bag Control Module
- Air Bag Deactivation Switch
- Air Cleaner Restriction Indicator
- Air Door Actuator / Motor, HVAC
- Air Flow Meter/Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Alternator
- Ambient Temperature Sensor / Switch HVAC
- Automatic Transmission/Transaxle
- Auxiliary Power Outlet
- Backup Lamp
- Barometric Pressure Switch
- Battery
- Blower Motor
- Blower Motor Relay
- Blower Motor Resistor
- Blower Motor Switch
- Body Control Module
- Brake Fluid Level Sensor/Switch
- Brake Fluid Pressure Sensor/Switch
- Brake Lamp
- Brake Light Switch
- Brake Signal
- Brake Switch (Cruise Control)
- Cabin Temperature Sensor / Switch
- Camshaft Position Sensor
- Canister Purge Control Valve
- Center Mounted Brake Lamp
- Clockspring Assembly / Spiral Cable, Air Bag
- Clutch Switch
- Clutch Switch, Cruise Control
- Clutch Switch, ECM
- Compressor Clutch Coil
- Compressor Clutch Relay
- Console
- Control Assembly, HVAC
- Control Module HVAC
- Coolant Temperature Sensor/Switch (For Computer)
- Courtesy Lamp
- Crankshaft Position Sensor
- Data Link Connector
- Daytime Running Lamp Relay
- Daytime Running Lamp Resistor
- Differential Speed Sensor
- EGR Valve Actuator
- Electronic Brake Control Module
- Electronic Noise Suppressor
- Electronic Throttle Actuator
- Engine Control Module
- Engine Temperature Sensor
- Fan Clutch
- Fog/Driving Lamp
- Fuel Injector
- Fuel Pressure Regulator
- Fuel Pressure Sensor/Switch
- Fuel Pump
- Fuel Tank Pressure Sensor
- Fuel Tank Selector Switch
- Fuel Tank Switching Valve
- Fuel Tank Unit
- Fuse Block
- Glow Plug
- Glow Plug Control Module
- Hazard Flasher Relay
- Headlamp
- Horn
- Ignition Switch
- Inertia Fuel Shutoff Switch
- Injector Driver Module
- Injector Driver Module Relay
- Instrument Panel, Gauges and Warning Indicators
- Keyless Entry Key-Pad
- Knock Sensor
- Leak Detection Valve, Evaporative System
- License Plate Lamp
- Main Relay (Computer/Fuel System)
- Manifold Pressure/Vacuum Sensor
- Marker Lamp
- Mirrors
- Multiple Junction Connector
- Oil Pressure Sender
- Oil Temperature Sensor For ECM
- Oxygen Sensor
- Parking Brake Warning Switch
- Parking Lamp
- Positive Crankcase Ventilation Valve
- Power Distribution Relay
- Power Door Lock Actuator
- Power Door Lock Switch
- Power Seat Motor
- Power Seat Switch
- Power Window Motor
- Power Window Switch
- Pressure Feedback Exhaust Sensor, EGR
- Refrigerant Pressure Sensor / Switch, HVAC
- Relay Box
- Seat Belt Buckle Switch
- Seat Temperature Element
- Seat Temperature Relay
- Seat Temperature Switch
- Solar Sensor, HVAC
- Starter Motor
- Starter Relay
- Sunroof / Moonroof Module
- Throttle Position Sensor
- Trailer Brake Control Module
- Trailer Lighting Relay
- Trailer Towing Relay
- Turbocharger
- Turn Signal Lamp
- Turn Signal Relay
- Turn Signal Switch
- Underhood Lamp
- Vacuum Pump HVAC
- Vacuum Solenoid Valve HVAC
- Vanity Lamp
- Variable Induction Control Actuator
- Variable Valve Timing Solenoid
- Wheel Speed Sensor
- Windshield Washer Motor
- Windshield Washer Switch
- Wiper Motor
- Wiper Switch
- Electrical Diagrams
- Diagrams By Number
- Please Note
- Diagram Set 10 (Grounds)
- Diagram Set 12 (Charging System)
- Diagram Set 13 (Power Distribution)
- Diagram Set 14 (Module Communications Network)
- Diagram Set 20 (Starting System)
- Diagram Set 26 (Electronic Engine Controls)
- Diagram Set 29 (Transmission Controls)
- Diagram Set 31 (Speed Control)
- Diagram Set 33 (Cooling Fan)
- Diagram Set 37 (Shift Interlock)
- Diagram Set 42 (Vehicle Dynamic Systems)
- Diagram Set 44 (Horn/Cigar Lighter)
- Diagram Set 46 (Supplemental Restraint System)
- Diagram Set 49 (Fuel Tank Selector)
- Diagram Set 54 (Manual Climate Control System)
- Diagram Set 55 (Automatic Climate Control System)
- Diagram Set 59 (Multifunction Control Module)
- Diagram Set 60 (Instrument Cluster)
- Diagram Set 66 (Warning Devices)
- Diagram Set 71 (Cluster and Panel Illumination)
- Diagram Set 81 (Wipers and Washers)
- Diagram Set 85 (Headlamps/Autolamps)
- Diagram Set 86 (Fog Lamps)
- Diagram Set 89 (Interior Lamps)
- Diagram Set 90 (Turn Signals/Stop/Hazard Lamps)
- Diagram Set 92 (Parking, Rear and License Lamps)
- Diagram Set 93 (Reversing Lamps)
- Diagram Set 95 (Trailer/Camper Adapter)
- Diagram Set 97 (Daytime Running Lamps)
- Diagram Set 100 (Power Windows)
- Diagram Set 101 (Roof Opening Panel)
- Diagram Set 102 (Overhead Console)
- Diagram Set 110 (Power Door Locks)
- Diagram Set 117 (Remote Keyless Entry and Alarm)
- Diagram Set 119 (Climate Controlled Seats)
- Diagram Set 120 (Power Seats)
- Diagram Set 124 (Power Mirrors)
- Diagram Set 127 (Adjustable Pedal)
- Diagram Set 130 (Audio System)
- Diagram Set 131 (Parking Aid)
- Diagram Set 140 (Customer Access)
- Power and Ground Distribution
- Air Bag Systems
- Antilock Brakes / Traction Control Systems
- Antitheft and Alarm Systems
- Automatic Transmission/Transaxle
- System Diagram
- Brake Switch - TCC
- Overdrive Switch, A/T
- Pressure Regulating Solenoid, A/T
- Shift Interlock, A/T
- Shift Solenoid, A/T
- Throttle Position Sensor/Switch, A/T
- Torque Converter Clutch Solenoid, A/T
- Transmission Mode Switch, A/T
- Transmission Position Sensor/Switch, A/T
- Transmission Speed Sensor, A/T
- Transmission Temperature Sensor/Switch, A/T
- Body Control Systems
- Charging System
- Collision Avoidance and Parking Assist Systems
- Cooling System
- Cruise Control
- Heating and Air Conditioning
- Instrument Panel, Gauges and Warning Indicators
- Keyless Entry
- Lighting and Horns
- Mirrors
- Navigation System
- Pedal Positioning System
- Power Locks
- Powertrain Management
- Radio, Stereo, and Compact Disc
- Seat Belt Systems
- Seats
- Starting System
- Sunroof / Moonroof
- Trailer Connector
- Windows
- Wiper and Washer Systems
- Diagrams By Number
- Mechanical Diagrams
- Vacuum and Vapor Hose Diagrams
- Components
- Component Location Index
- Component Location Views
- View 151-1 (Engine Compartment)
- View 151-2 (Engine Compartment)
- View 151-3 (Engine Compartment)
- View 151-4 (Engine Compartment)
- View 151-5 (Engine Compartment, LH Side)
- View 151-12 (Engine, LH Side)
- View 151-14 (Transmission/Transfer Case)
- View 151-15 (Dash Panel - Front)
- View 151-16 (Instrument Panel (Back))
- View 151-17 (Instrument Panel (Back))
- View 151-18 (Steering Column)
- View 151-19 (Floor)
- View 151-20 (Driver Seat)
- View 151-21 (Passenger Seat)
- View 151-22 (Driver Door)
- View 151-23 (Passenger Door)
- View 151-24 (Left Rear Door, Super Cab)
- View 151-25 (Right Rear Door, Super Cab)
- View 151-26 (Left Rear Door, Crew Cab)
- View 151-27 (Right Rear Door, Crew Cab)
- View 151-28 (Roof, LH Side, Front)
- View 151-29 (Roof, RH Side, Rear)
- View 151-30 (Front HVAC)
- View 151-31 (Chassis)
- View 151-32 (Chassis)
- View 151-33 (Generators)
- View 151-13 (Engine, RH Side)
- Connectors
- Connector Location Index
- View 151-1 (Engine Compartment)
- View 151-2 (Engine Compartment)
- View 151-3 (Engine Compartment)
- View 151-4 (Engine Compartment)
- View 151-5 (Engine Compartment, LH Side)
- View 151-12 (Engine, LH Side)
- View 151-13 (Engine, RH Side)
- View 151-14 (Transmission/Transfer Case)
- View 151-15 (Dash Panel - Front)
- View 151-16 (Instrument Panel (Back))
- View 151-17 (Instrument Panel (Back))
- View 151-18 (Steering Column)
- View 151-19 (Floor)
- View 151-20 (Driver Seat)
- View 151-21 (Passenger Seat)
- View 151-22 (Driver Door)
- View 151-23 (Passenger Door)
- View 151-24 (Left Rear Door, Super Cab)
- View 151-25 (Right Rear Door, Super Cab)
- View 151-26 (Left Rear Door, Crew Cab)
- View 151-27 (Right Rear Door, Crew Cab)
- View 151-28 (Roof, LH Side, Front)
- View 151-29 (Roof, RH Side, Rear)
- View 151-30 (Front HVAC)
- View 151-31 (Chassis)
- View 151-32 (Chassis)
- View 151-33 (Generators)
- Grounds
- Ground Location Index
- View 151-1 (Engine Compartment)
- View 151-2 (Engine Compartment)
- View 151-3 (Engine Compartment)
- View 151-4 (Engine Compartment)
- View 151-5 (Engine Compartment, LH Side)
- View 151-12 (Engine, LH Side)
- View 151-13 (Engine, RH Side)
- View 151-14 (Transmission/Transfer Case)
- View 151-15 (Dash Panel - Front)
- View 151-16 (Instrument Panel (Back))
- View 151-17 (Instrument Panel (Back))
- View 151-18 (Steering Column)
- View 151-19 (Floor)
- View 151-20 (Driver Seat)
- View 151-21 (Passenger Seat)
- View 151-22 (Driver Door)
- View 151-23 (Passenger Door)
- View 151-24 (Left Rear Door, Super Cab)
- View 151-25 (Right Rear Door, Super Cab)
- View 151-26 (Left Rear Door, Crew Cab)
- View 151-27 (Right Rear Door, Crew Cab)
- View 151-28 (Roof, LH Side, Front)
- View 151-29 (Roof, RH Side, Rear)
- View 151-30 (Front HVAC)
- View 151-31 (Chassis)
- View 151-32 (Chassis)
- View 151-33 (Generators)
- Splices
- Splice Location Index
- View 151-1 (Engine Compartment)
- View 151-2 (Engine Compartment)
- View 151-3 (Engine Compartment)
- View 151-4 (Engine Compartment)
- View 151-5 (Engine Compartment, LH Side)
- View 151-12 (Engine, LH Side)
- View 151-13 (Engine, RH Side)
- View 151-14 (Transmission/Transfer Case)
- View 151-15 (Dash Panel - Front)
- View 151-16 (Instrument Panel (Back))
- View 151-17 (Instrument Panel (Back))
- View 151-18 (Steering Column)
- View 151-19 (Floor)
- View 151-20 (Driver Seat)
- View 151-21 (Passenger Seat)
- View 151-22 (Driver Door)
- View 151-23 (Passenger Door)
- View 151-24 (Left Rear Door, Super Cab)
- View 151-25 (Right Rear Door, Super Cab)
- View 151-26 (Left Rear Door, Crew Cab)
- View 151-27 (Right Rear Door, Crew Cab)
- View 151-28 (Roof, LH Side, Front)
- View 151-29 (Roof, RH Side, Rear)
- View 151-30 (Front HVAC)
- View 151-31 (Chassis)
- View 151-32 (Chassis)
- View 151-33 (Generators)
- Harness
- Harness Location Index
- Harness Overview
- View 151-1 (Engine Compartment)
- View 151-2 (Engine Compartment)
- View 151-3 (Engine Compartment)
- View 151-4 (Engine Compartment)
- View 151-5 (Engine Compartment, LH Side)
- View 151-12 (Engine, LH Side)
- View 151-13 (Engine, RH Side)
- View 151-14 (Transmission/Transfer Case)
- View 151-15 (Dash Panel - Front)
- View 151-16 (Instrument Panel (Back))
- View 151-17 (Instrument Panel (Back))
- View 151-18 (Steering Column)
- View 151-19 (Floor)
- View 151-20 (Driver Seat)
- View 151-21 (Passenger Seat)
- View 151-22 (Driver Door)
- View 151-23 (Passenger Door)
- View 151-24 (Left Rear Door, Super Cab)
- View 151-25 (Right Rear Door, Super Cab)
- View 151-26 (Left Rear Door, Crew Cab)
- View 151-27 (Right Rear Door, Crew Cab)
- View 151-28 (Roof, LH Side, Front)
- View 151-29 (Roof, RH Side, Rear)
- View 151-30 (Front HVAC)
- View 151-31 (Chassis)
- View 151-32 (Chassis)
- View 151-33 (Generators)
Specifications
- Electrical Specifications
- Mechanical Specifications
- Accessories and Optional Equipment
- Air Bag Systems
- Alignment
- Alternator
- Automatic Transmission/Transaxle
- Battery
- Body and Frame
- Brakes and Traction Control
- Clutch, M/T
- Computers and Control Systems
- Cooling System
- Cruise Control
- Differential Assembly
- Drive/Propeller Shafts, Bearings and Joints
- Emission Control Systems
- Engine
- Exhaust System
- Firing Order
- Flex Plate
- Flywheel
- Fuel Delivery and Air Induction
- Glow Plug System
- Heating and Air Conditioning
- Lighting and Horns
- Manual Transmission/Transaxle
- Seat Belt Systems
- Starter Motor
- Steering
- Suspension
- Wheels and Tires
- Windows
- Wiper and Washer Systems
- Pressure, Vacuum and Temperature Specifications
- Capacity Specifications
- Fluid Type Specifications
Technical Service Bulletins
Diagnostic Trouble Codes