Operation CHARM: Car repair manuals for everyone.

Body




Body

WARNING: Never install used or reconditioned parts (as specified below) from pre-owned, salvaged or damaged vehicles. The use of such parts could lead to serious injury.

Never use non-Ford parts or accessories for completing repairs.

Ford Motor Company does not approve or recognize body and structural repair procedures, tools, parts or anything but new genuine Ford equipment. Ford cannot attest to the safety, quality, durability or legality of non-Ford parts or accessories. Use of such parts could lead to serious personal injury as they may contain damage which is not visible.

Ford does not approve use of the following:
- Salvaged or used parts
- Major body clips or assemblies from salvage vehicles
- Aftermarket structural or body components
- Salvaged or reconditioned wheels
- Used supplemental restraint system (SRS) components
- air bags
- restraint system modules
- safety belts, buckles or retractors
- crash sensors

Returning a vehicle to pre-accident condition can only be assured if repair procedures are carried out by skilled technicians using new genuine Ford parts and Ford-approved methods. Structural component repair procedures approved by Ford, using genuine Ford parts, have been validated by Ford Motor Company engineers.

Ford Motor Company does not endorse, cannot attest to, and makes no representations regarding structural repairs (frames, rails, aprons and body panels) carried out using non-genuine Ford Motor Company parts or non-Ford-approved methods. In particular, Ford makes no representations that the vehicle will meet any crash safety or anti-corrosion performance requirement. Such parts and methods have not been tested by Ford, and may not meet Ford's requirements for safety, performance, strength, quality, durability and corrosion protection.

Ford Motor Company bears no responsibility or liability of any kind if repairs are performed using alternative structural component repair procedures and/or parts.


The body consists of the following:

- Body-on full-frame design
- 3505 mm (138 in), 4014 mm (158 in) and 4470 mm (175 in) wheelbase lengths
- High-Strength Steel (HSS) and mild steel used in body structure and floor pan
- Frame outer rails manufactured as one piece
- Steel roof
- Steel hood
- Painted or chrome plated steel bumpers
- Steel doors
- Steel fenders
- Steel quarter panels
- Regular Van, Regular Wagon, Extended Van, Extended Wagon and Cutaway body styles available

For frame dimensional information, refer to the following illustrations:

Frame Datum Height

NOTE: 3502 mm (138 in) wheelbase.






Frame Datum Height

NOTE: Cutaway 4014 mm (158 in) and 4470 mm (176 in) wheelbase.






Frame Dimensions - 3502 mm (138 in) Wheelbase

NOTE: Measurements are obtained on center, unless otherwise indicated.






Frame Dimensions - 4014 mm (158 in) Wheelbase

NOTE: Measurements are obtained on center, unless otherwise indicated.






Frame Dimensions - 4470 mm (176 in) Wheelbase

NOTE: Measurements are obtained on center, unless otherwise indicated.