Steering/Suspension - Steering Wander
TSB 10-9-805/24/10
STEERING WANDER - VEHICLES BUILT ON OR BEFORE 11/30/2009
FORD:
2008-2010 E-150, E-250, E-350
This article supersedes TSB 09-20-7 to add a production fix date.
ISSUE
Some 2008-2010 E-Series 150-350 vehicles built on or before 11/30/2009 may exhibit steering wander or free play.
ACTION
Follow the Service Procedure steps to correct the condition.
SERVICE PROCEDURE
Several factors may contribute to steering wander or free play condition and are addressed below:
^ Steering gear mesh load adjustment. Steering free play is normally attributed to low mesh load torque. But in some vehicles high mesh load torque may result in a condition called sticky on-center feel that may be misinterpreted as wander.
^ Front end alignment may be adjusted to improve the wander/free play condition.
^ Sticky on-center feel may also be due to ball joint tightness and/or high friction/rubbing of the intermediate shaft boot.
1. Lubricate the intermediate shaft boot seal with Motorcraft(R) Silicone Spray Lubricant.
2. Install grease/zerk fittings (obtain locally) in the lower ball joints and lubricate with Motorcraft(R) Premium Long-Life Grease.
3. Set the alignment to:
4. Adjust the steering gear mesh load per Workshop Manual (WSM), Section 211-00.
a. The steering drag link must be disconnected from the sector shaft arm and the airbag removed to make this adjustment accurately. Do not attempt to set the mesh load torque by feel.
b. Set the on-center torque higher within the WSM specification range by turning the mesh load screw clockwise. Make no more than 1/4 turn per adjustment.
c. The on-center torque must be 2.5 to 7.0 lb-in (0.28 to 0.79 N.m) greater than the peak preload torque without exceeding a total of 19 lb-in (2.15 N.m).
5. Road test the vehicle.
a. If the wander free play has been resolved, the repair is complete.
b. If the wander hasn't changed or has even increased slightly, the vehicle is exhibiting sticky on-center feel, go to Step 6.
6. Set the on-center torque lower within the WSM specification range by turning the mesh load screw counter-clockwise.
a. Make no more than 1/4 turn per adjustment.
b. The on-center torque must be 2.5 to 7.0 lb-in (0.28 to 0.79 N.m) greater than the peak preload torque without exceeding a total of 19 lb-in (2.15 N.m).
Parts Block
WARRANTY STATUS: Eligible Under Provisions Of New Vehicle Limited Warranty Coverage
IMPORTANT: Warranty coverage limits/policies are not altered by a TSB. Warranty coverage limits are determined by the identified causal part.
OPERATION DESCRIPTION TIME
100908A 2008-2010 Econoline 3.1 Hrs.
150/350: Includes Time To
Lubricate, Check And
Adjust Front End, Adjust
Front End Alignment If
Necessary; Set The On
Center Torque; And Road
Tests (Do Not Use With
Any Other Labor
Operations)
100908B 2008-2010 Econoline 3.9 Hrs.
150/350: Includes Time To
Lubricate, Check And
Adjust Front End, Adjust
Front End Alignment If
Necessary; Set The On
Center Torque; And Road
Tests, Set The On Center
Torque A Second Time
(Do Not Use With Any
Other Labor Operations)
100908C 2008-2010 Econoline 350 3.4 Hrs.
With Dual Rear Wheels:
Includes Time To
Lubricate, Check And
Adjust Front End, Adjust
Front End Alignment If
Necessary; Set The On
Center Torque; And Road
Tests (Do Not Use With
Any Other Labor
Operations)
100908D 2008-2010 Econoline 350 4.2 Hrs.
With Dual Rear Wheels:
Includes Time To
Lubricate, Check And
Adjust Front End, Adjust
Front End Alignment If
Necessary; Set The On
Center Torque; And Road
Tests, Set The On Center
Torque A Second Time
(Do Not Use With Any
Other Labor Operations)
DEALER CODING
CONDITION
BASIC PART NO. CODE
3504 07
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